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799215 Parts Explosion Rev – B.1 

 

 

 

49 

 

REF# 

PART # 

DESCRIPTION 

QTY 

Kit # 11 

FRAME  PANEL, FRONT  

Kit # 17 

SCREW, PAN 5X14 

Kit # 17 

SCREW, SELFTAP PAN 4X16 

Kit # 11, Kit # 12  BOLT, FRAME M8X40 

Kit # 17 

BATTERY CHARGER 

Kit # 3, Kit # 6 

Kit # 7, Kit # 17 

Kit # 23 

NUT, FLANGE, M6 

Kit # 17

 

CONTROL PANEL ASSY. 

Kit # 17

 

HOUR METER 

795220 
Kit # 17 

12V DC RECEPTACLE 

10 

Kit # 17

 

RECEPTACLE COVER 

11 

Kit # 17

 

RECEPTACLE COVER 

12 

Kit # 17

 

RECEPTACLE COVER 

13 

Kit # 17

 

CONTROL PANEL FACE 

14 

795221 
Kit # 17 

RECTIFIER BRIDGE 

15 

Kit # 17 

SCREW, SELFTAP PAN 5X16 

16 

795222 
Kit # 17 

CIRCUIT BREAKER, 10A - PUSH 

17 

Kit # 17

 

RECEPTACLE, 5-20R 

18 

Kit # 17

 

NUT,FLANGE M4 

10 

19 

794357 
Kit # 17 

CIRCUIT BREAKER, 20A - PUSH 

20 

Kit # 17 

RECEPTACLE, L5-30R 

21 

794358 
Kit # 17 

CIRCUIT BREAKER, 30A PUSH 

22 

795225 
Kit # 17 

CIRCUIT BREAKER, 30A PULL 

23 

Kit # 5 

HANDLE GRIP 

24 

Kit # 5

 

HANDLE 

25 

Kit # 5

 

HANDLE, BRACKET 

26 

Kit # 5

 

HANDLE, CONNECTION SEAT 

27 

Kit # 5

 

BOLT, FLANGE M8X55 

28 

Kit # 5

 

LANYARD CHAIN 

29 

Kit # 5

 

LANYARD PIN 

30 

Kit # 13, Kit # 14  SCREW, M6X14 

31 

Kit # 13 

FRAME PANEL, LEFT 

32 

795226 

ENGINE SWITCH 

33 

795227 

FRAME  

34 

Kit # 11, Kit # 12  NUT, CAP M8 

35 

Kit # 8 

NUT, FLANGE, M10 

36 

Kit # 8

 

RUBBER ISO MOUNT -  LEFT 

37 

Kit # 8

 

RUBBER ISO MOUNT - RIGHT 

38 

Kit # 9 

BOLT, FLANGE M8X16 

12 

39 

Kit # 5, Kit # 8 

Kit # 9, Kit # 10 

NUT, FLANGE M8 

14 

40 

Kit # 9

 

BRACKET,SHOCK ABSORBER 

41 

Kit # 9

 

RUBBER FOOT 

42 

Kit # 10 

PIN 

43 

Kit # 10

 

WASHER, FLAT 

44 

Kit # 10

 

WHEEL 

45 

Kit # 10

 

AXLE 

46 

Kit # 10

 

AXLE CLAMP  

47 

Kit # 7 

BOLT, FLANGE, M6X25 

48 

Kit # 7

 

WASHER,LOCK 

49 

Kit # 7

 

FLAT WASHER  

50 

Kit # 7

 

NUT, M6 

51 

Kit # 7

 

GROUND WIRE 

REF# 

PART # 

DESCRIPTION 

QTY 

52 

Kit # 14 

FRAME PANEL, RIGHT  

53 

Kit # 1, Kit # 4  BOLT, FLANGE  M5×12 

54 

Kit # 1 

PLATE,GUARD 

55 

Kit # 1

 

DRIVE END BRACKET 

56 

Kit # 1,Kit # 4

 

BOLT, M10X20 

57 

Kit # 1

 

COVER,DUST 

58 

Kit # 1, Kit # 4

 

BOLT, FLANGE  M6×12 

59 

Kit # 1

 

ALTERNATOR 

60 

Kit # 1, Kit # 2

 

BRUSH 

61 

Kit # 1, Kit # 2

 

TERMINAL, VOLT CHANGE 

62 

Kit # 1

 

WASHER,FLAT 

63 

Kit # 1

 

NON-DRIVE END BRACKET 

64 

Kit # 1, Kit # 4

 

BOLT, FLANGE  M8×190 

65 

Kit # 1, Kit # 4

 

BOLT, HEX.  M10×285 

66 

Kit # 1

 

COVER,GENERATOR END 

67 

Kit # 1, Kit # 4

 

BOLT, FLANGE M5X16 

68 

Kit # 3 

AUTOMATIC VOLTAGE 
REGULATOR  

69 

Kit #18 

COVER RUBBER,MUFFLER  

70 

Kit #18

 

COVER RUBBER,MUFFLER  

71 

Kit #18

 

COVER,MUFFLER BACK 

72 

Kit #18 

Kit # 27

 

BOLT, FLANGE M8×25 

73 

Kit #18

 

MUFFLER  

74 

Kit #18

 

COVER,MUFFLER FRONT 

75 

Kit #18

 

BOLT, M6X14 

76 

795228 
Kit # 18 

SPARK ARRESTOR 

77 

Kit #18

 

GASKET, EX., PIPE 

78 

Kit #18

 

NUT, M8 

79 

Kit # 12 

FRAME  PANEL, BACK 

80 

Kit # 17 

RECEPTACLE, L14-50R 

81 

N/A 

CABLE CLEAT 

82 

Kit # 19 

FUEL METER  

83 

Kit # 19

 

SCREW, FLAT M5X12 

84 

Kit # 19

 

LABEL,FUEL METER  

85 

Kit # 15 
Kit # 19 

FILTER, FUEL TANK 

86 

Kit # 15 
Kit # 19 

CAP COMP., FUEL FILLER 

87 

Kit #18 

Kit # 19 

BOLT, FLANGE, M8×20 

88 

Kit # 19

 

COLLAR, TANK CUSHION 

89 

Kit # 19

 

RUBBER, FUEL CUSHION 

90 

Kit # 19 

FUEL  VALVE 

91 

Kit # 23 

BRACKET, AIR CLEANER 

92 

Kit #18 

PIPE COMP.,EX 

93 

Kit #18 

GASKET, EXAUST,CYLINDER 

94 

Kit # 16

 

TUBE, FUEL 

95 

Kit # 16

 

FUEL FILTER 

96 

Kit # 16

 

TUBE, FUEL 

97 

Kit # 16 

CLAMP, HOSE 

98 

795230 
Kit # 19 

FUEL  TANK   

99 

795231 

BATTERY WIRE  

100 

N/A 

BATTERY (NOT INCLUDED)  

N/A 

101 

Kit # 6 

BATTERY BRACKET 

102 

Kit # 6 

POLE,BATTERY 

103 

Kit #20 
Kit #25 

BOLT, FLANGE  M6×16 

10 

Содержание M799215B.1

Страница 1: ...connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL listed transfer switch installed by a licensed electrician Otherwise back feed from the generator in...

Страница 2: ...Hazard Signal Word Definitions 2...

Страница 3: ...K UP Power Source 14 4 Selecting a Suitable Site 16 5 Grounding the Generator 18 6 Battery Installation 19 7 Wheel Kit Assembly 20 Operation 1 General Safety Rules for Operation 22 2 Preparing for Ope...

Страница 4: ...rovide at least that power level See the Planning the Power Load section of this manual to determine your specific power load requirements and then compare them to this generator s rated capacity You...

Страница 5: ...suitability of this product for its intended use and assumes liability therein Contact Powerhorse Product Support at 1 866 443 2576 for any questions about the appropriate use of this generator Warra...

Страница 6: ...arting Method Recoil Start Electric Start 120 240 Volt Receptacles 4 20 Amp 120V duplex NEMA 5 20R 1 30 Amp 120V locking NEMA L5 30R 1 30 Amp 120 240V locking NEMA L14 30R 1 41 7 Amp 120 240V straight...

Страница 7: ...uctions 795120 1 2 Control Panel 793044 1 13 Handle Orientation 793046 1 3 Oil Fill 796730 1 14 Shock and Fire Danger 795126 1 4 Nameplate 795157B 1 15 Automatic Shut Off 782633 1 5 Emissions N A 1 16...

Страница 8: ...Safety Label Locations 8 9 10 19 14 18 20 11 10 12 13 16 15 17 8 2 1 7 6 5 4 3 21...

Страница 9: ...Switch ON OFF START switch for power to engine for starting Reference 8 Fuel Valve ON OFF valve to control the fuel flow into the engine Located on the left side of the recoil ALWAYS keep valve closed...

Страница 10: ...D as 88 88 hour minute Accumulated run time format shown on LCD as 8888 hour The Air Cleaner Indicator will illuminate every 100 hours as a warning to change the air cleaner element The Change Oil Ind...

Страница 11: ...ttery installation electric start models only 7 Wheel kit assembly Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after y...

Страница 12: ...s nameplate If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 1...

Страница 13: ...Make a list of all electrical devices you will be powering at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices n...

Страница 14: ...ncy power needs If your generator will be connected to your building s electrical system it MUST ALWAYS be isolated from the utility power grid with a UL listed transfer switch installed by a licensed...

Страница 15: ...Never exceed the amperage rating of an outlet Extension cords may be used to power devices that are located at a distance from the generator However use only UL listed outdoor rated grounded extension...

Страница 16: ...away from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements sheds or boxes These spaces can trap poisonous gases eve...

Страница 17: ...combustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures The engine is equipped with a spark arrester...

Страница 18: ...wire from the clamp to the generator grounding post which is located on the base of the generator frame to the right of the battery location 4 DO NOT connect the generator grounding post to a water pi...

Страница 19: ...prevent any sparking that could lead to an explosion ALWAYS follow the general battery safety rules and instructions listed below General Battery Safety Rules ALWAYS use eye protection when handling b...

Страница 20: ...und or work table Make sure the holes in the base of the generator are not obstructed to allow for installation of axle and vibration brackets Note The generator comes with the handle portion of the w...

Страница 21: ...Axle Clamp to the remaining 2 welded on nuts on the base of the generator frame Secure using the 2 M8 X 16 Bolts Small 6 Slide 1 Wheel onto the Axle Wheel offset hub should face in towards the genera...

Страница 22: ...ained adults should set up and operate the generator DO NOT let children operate Intended use Carefully read about and understand the intended use of this generator DO NOT use for other purposes as un...

Страница 23: ...quipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result Ground fault circuit interrupter Always use a ground fault circuit interrupte...

Страница 24: ...and retain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plast...

Страница 25: ...erator is properly grounded to prevent electrical shock Perform scheduled maintenance as needed Make sure that any regular maintenance has been performed as prescribed in this manual in the Maintenanc...

Страница 26: ...fore starting review the following general safety precautions for fueling a Never pump gasoline directly into the generator s gas tank at a gas station high velocity flow from the pump could result in...

Страница 27: ...it dissipates charge to ground more readily 5 Clean up gasoline spills splashes immediately a If possible move the generator away from spilled gasoline on the ground b Wipe up spilled gasoline and wa...

Страница 28: ...position To restart a warm engine move choke lever to half choke or to open position 4 Start the engine a Using electric start i Turn the engine key switch to the START position and hold it there unt...

Страница 29: ...closed position if engine tries to stop again Allow the engine to warm up 6 Under long continuous run operating conditions be prepared to a Check and refuel the engine on a regular basis A tank of ga...

Страница 30: ...ck output voltage at the generator s outlets receptacles 3 Measured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is n...

Страница 31: ...fore connecting electrical devices 2 After engine is warmed up begin by connecting the items that require the highest wattage first The recommended sequence is as follows a Connect items with motors s...

Страница 32: ...ne key switch to OFF position and wait 30 seconds 3 Turn fuel valve to OFF position 4 Remove key from starter to prevent accidental starting of engine WARNING Let generator cool for at least five minu...

Страница 33: ...uel in the tank could ignite Away from extreme high or low temperatures Note DO NOT store with battery charger always connected Batteries that are over charged can boil themselves dry and produce exce...

Страница 34: ...placement only use factory approved repair parts Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the generator and will void the warranty Transport...

Страница 35: ...g and lifting generator Moving The wheel kit and handle provide an easy method for moving the generator Pivot the handle up and secure using the handle pin Lift recoil end of generator to roll generat...

Страница 36: ...oo high a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load P...

Страница 37: ...enerator unless all guards and cover shields which prevent access to moving parts and pinch points are in place Failure to guard the power transmission mechanisms may result in serious injury or death...

Страница 38: ...uipment Hearing protection The use of ear plugs or other hearing protection device is recommended for those in close proximity to the generator while it is operating Loose dangling Loose or dangling a...

Страница 39: ...et conditions DO NOT operate the generator or handle any electrical equipment while standing in water while barefoot while hands are wet or while in the rain or snow Electric shock may result Ground f...

Страница 40: ...accumulates in the windings If generator cannot be exercised on a regular basis prepare generator for long term storage Periodic maintenance Perform periodic maintenance as directed in this manual to...

Страница 41: ...ture when starting a cold engine It can be opened and closed by operating the choke lever manually Move choke lever to the left toward CLOSED to enrich the mixture for cold starting 3 Engine Key Switc...

Страница 42: ...lve Clearance Check adjust 2 Cylinder Head Clean After every 300Hrs 2 Fuel Tank and Filter Clean Every 2 years Replace if necessary 2 Fuel Tube Check Every 2 years Replace if necessary 2 Engine oil re...

Страница 43: ...ark on the oil dipstick when completely threaded in 10 Reinstall the dipstick Spark plug removal cleaning and replacement Recommended Spark plug type F7RTC and F7TC Proper spark plug clearance ensures...

Страница 44: ...ueeze out the excess oil The engine will smoke during initial startup if too much oil is left in the air cleaner element 4 Reinstall the air cleaner element and the cover Clean fuel valve sediment cup...

Страница 45: ...minutes after adding stabilizer to allow it to enter the fuel system 4 Shut off engine 5 Disconnect spark plug wire and remove spark plug using provided spark plug wrench 6 Add one teaspoon oil throug...

Страница 46: ...emove the carburetor drain bolt and gasket 4 Turn the fuel valve to the ON position to drain fuel into a UL approved container 5 Reinstall and tighten the drain bolt and gasket Storage time Service it...

Страница 47: ...799215 Parts Explosion Rev B 1 47...

Страница 48: ...799215 Parts Explosion Rev B 1 48...

Страница 49: ...GE M6X25 1 48 Kit 7 WASHER LOCK 1 49 Kit 7 FLAT WASHER 1 50 Kit 7 NUT M6 1 51 Kit 7 GROUND WIRE 1 REF PART DESCRIPTION QTY 52 Kit 14 FRAME PANEL RIGHT 1 53 Kit 1 Kit 4 BOLT FLANGE M5 12 5 54 Kit 1 PLA...

Страница 50: ...INTERNAL ROTOR 1 151 N A EXTERNAL ROTOR 1 152 N A O RING 1 153 N A SPRING FRICTION 1 154 N A FRICTION BALL 1 155 795235 OIL FILL CAP ASSY 1 156 N A BOLT FLANGE M8 45 9 157 795236 OIL SEAL 35 52 7 2 1...

Страница 51: ...INAL SET 1 3 795252 AVR ASSEMBLY 1 4 795251 GENERATOR HEAD BOLT KIT 1 5 795241 HANDLE ASSEMBLY 1 6 795258 BATTERY BRACKET KIT 1 7 795247 GROUND BOLT ASSEMBLY 1 8 795244 ISO MOUNT ASSEMBLY 1 9 795245 V...

Страница 52: ...ANEL ASSEMBLY 1 13 795243 LEFT PANEL ASSEMBLY 1 14 795248 RIGHT PANEL ASSEMBLY 1 15 795256 FUEL CAP ASSEMBLY 1 16 795257 FUEL FILTER AND HOSE KIT 1 17 795242 CONTROL PANEL ASSEMBLY 1 18 795253 MUFFLER...

Страница 53: ...its Rev B 1 53 KIT REF KIT PART DESCRIPTION QTY 20 795259 VALVE COVER ASSEMBLY 1 21 795261 CARBURETOR ASSEMBLY 1 22 795260 CYLINDER HEAD ASSEMBLY 1 23 795262 AIR CLEANER ASSEMBLY 1 Kit 20 Kit 21 Kit 2...

Страница 54: ...3 DRAIN BOLT KIT 1 25 795265 OIL LEVEL KIT 1 26 795264 GOVERNOR AND SPRING KIT 1 27 796666 RECOIL ASSEMBLY 622cc 1 28 795267 IGNITION COIL KIT 1 29 795268 STARTER MOTOR ASSEMBLY 1 Kit 24 Kit 25 Kit 26...

Страница 55: ...paired is the sole decision of Powerhorse Powerhorse will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a...

Страница 56: ...56 Distributed by Northern Tool Equipment Company Inc Burnsville Minnesota 55306 www northerntool com Made in China...

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