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Powerhorse 166112, Руководство пользователя

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166112 Engine Parts Rev – F.2 

 

                      

50

 

                         

 

 

Ref# 

Part # 

Description 

Qty 

1 

N/A 

Crankshaft 

1 

2 

Kit #4 

Ball bearing  

2 

3 

Oil Seal  

2 

4 

N/A 

Governor Assembly 

1 

5 

N/A 

Shaft, Governor Arm 

1 

6 

N/A 

Washer, Governor Arm Shaft 

1 

7 

N/A 

Pin, Lock 

1 

8 

Kit #7 

Bolt, Drain Plug  

2 

9 

Washer, Drain Plug  

2 

10 

788901 

Switch Assembly, Oil Level 

1 

11 

N/A 

Bolt  

2 

12 

Kit #4 

Dowel pin, Case cover  

1 

13 

Dowel pin, Case cover  

1 

14 

N/A 

Piston 

1 

15 

N/A 

Scraper Ring Set ,Piston 

1 

16 

N/A 

Rod Assembly, Connecting 

1 

17 

N/A 

Pin, Piston 

1 

18 

N/A 

Clip, Piston 

2 

19 

Kit #4 

Cover Assembly, Crankcase 

1 

20 

N/A 

Cylinder head 

1 

21 

N/A

 

Valve, In 

1 

22 

N/A

 

Valve Exhaust 

1 

23 

N/A

 

Returner, Intake Valve  

1 

24 

N/A

 

Spring, Valve 

2 

25 

N/A

 

Seat, Valve spring, In 

1 

26 

N/A

 

Seat, Valve spring, Ex 

1 

27 

N/A

 

Plate, Push Rod Guide 

1 

28 

N/A

 

Rocker Assembly 

2 

29 

N/A

 

Rotator 

1 

30 

Kit #2 

Bolt, Stud  

2 

31 

N/A 

Bolt, Stud  

2 

32 

Kit #2 

Carburetor 

1 

33 

Kit #9 

Fuel line 

1 

34 

Clip, fuel line 

1 

35 

N/A 

Governor arm 

1 

36 

N/A 

Bolt, Governor Arm 

1 

37 

Kit #3 

Nut  

3 

 

Ref# 

Part # 

Description 

Qty 

38 

N/A 

Crankshaft Assembly 

1 

39 

N/A 

Lifter, Valve 

2 

40 

Kit #4 

Packing, Case cover 

1 

41 

N/A 

Camshaft Assembly 

1 

42 

N/A 

Pin, Dowel 

2 

43 

Kit #4 

Bolt  

6 

44 

N/A 

Gasket, Cylinder Head 

1 

45 

N/A 

Bolt  

4 

46 

783127 

Spark Plug 

1 

47 

N/A 

Rod, Push 

2 

48 

N/A 

Shroud 

1 

49 

Kit #1,#5,#8   Bolt  

13 

50 

Kit #5 

Packing, Head cover 

1 

51 

Cover, Cylinder Head 

1 

52 

N/A 

Wind Shield Comp. 

1 

53 

N/A 

Bolt  

1 

54 

Kit #1 

Fan, recoil starter 

1 

55 

Pulley, Starter 

1 

56 

Nut  

1 

57 

Kit #6 

Ignition coil assembly 

1 

58 

Bolt  

2 

59 

Kit #2 

Packing, Intake 

1 

60 

Insulator, carburetor 

1 

61 

Packing, carburetor 

1 

62 

Spacer, carburetor 

1 

63 

Kit #10 

Rod, Governor 

1 

64 

Spring, Throttle Return 

1 

65 

Kit #1 

Recoil Starter Assembly 

1 

66 

N/A 

Shroud Assembly, upper 

1 

67 

Kit #3 

Air Cleaner Assembly 

1 

68 

Tube, Breather 

1 

69 

Kit #9 

Rubber ,fuel 

1 

70 

Kit #10 

Spring, Governor 

1 

71 

Kit #8 

Amplifier/Oil Alert 

1 

72 

783136 

Dipstick 

1 

73 

N/A 

Clip 

1 

74 

N/A 

Flywheel Assembly 

1 

Содержание 166112

Страница 1: ...oper size NEVER plug the generator directly into a wall outlet ANY connection to a building s electrical system MUST ISOLATE THE GENERATOR FROM UTILITY POWER via a UL approved transfer switch installe...

Страница 2: ...Hazard Signal Word Definitions 2...

Страница 3: ...UP Power Source 15 4 Selecting a Suitable Site 18 5 Grounding the Generator 20 Operation 1 General Safety Rules for Operation 21 2 Preparing for Operation 24 3 Starting the Engine 27 4 Checking Genera...

Страница 4: ...ide at least that power level See the Power Load Planning Management section of this manual to determine your specific power load requirements and then compare them to this generator s rated capacity...

Страница 5: ...termine the suitability of this product for its intended use and assumes liability therein Contact Powerhorse Product Support at 1 866 443 2576 for any questions about the appropriate use of this gene...

Страница 6: ...Distortion less than 5 Engine 208cc Engine Speed 3750 RPM Fuel Type Unleaded gasoline Fuel Capacity 3 9 gallons 15 L Oil Capacity 53 US quarts 5 L Starting Method Recoil 120 V Receptacles 4 20 Amp A d...

Страница 7: ...Safety Label Locations 7 Part 782411 Part 782554 Part 782635 Part 782629 Part 782415 Qty 2 Part 782631 Part 782627 Part 782632 Part 782931 Part 782628...

Страница 8: ...Safety Labels Locations 8 Part 782633 Part 782930 Part 782630 1 of 2 Part 782630 2 of 2...

Страница 9: ...e sure safety labels are in place and in good condition If a safety label is missing or not legible order new labels or unsafe operation could result To order replacement safety labels call Powerhorse...

Страница 10: ...12 Circuit Breaker 3 Recoil 13 12VDC Supply 4 Handle 14 Circuit Breaker 5 Air Cleaner 15 Voltmeter 6 Gas Cap 16 120V 20A Duplex Receptacle 7 3 9 Gallon Gas Tank 17 120 240V 30A Locking Receptacle 8 Ge...

Страница 11: ...r loose fasteners Reference 10 Low Oil Warning Lamp turns on if oil is low Reference 11 Engine Switch On Off for power to engine for starting Reference 12 Circuit Breaker Circuit breakers protect agai...

Страница 12: ...te If wattage is not given on the device s nameplate the wattage may be calculated by multiplying the nameplate voltage by nameplate amperage Watts Volts X Amps Example conversion to watts 120 Volts X...

Страница 13: ...g at the same time with the generator 2 List the greater of the running or starting wattage next to each device as obtained from the devices nameplate or Table 1 If only the running wattage for a devi...

Страница 14: ...n electric start models only Each of these steps is discussed in detail below 1 Unpacking Delivery Inspection You should inspect the generator immediately after you receive delivery See the Machine Co...

Страница 15: ...our building s electrical system by isolating your generator from your utility company s power lines AND b Connects your generator to a critical subset of your building s circuits that are needed for...

Страница 16: ...ug electric devices and appliances directly into the generator s electrical outlets There are two different kinds of electrical outlets on the generator 1 Two 120 Volt 20 Amp duplex straight blade rec...

Страница 17: ...0 Ga Cord 12 Ga Cord 14 Ga Cord 16 Ga Cord 10 2400 250 150 100 75 20 4800 125 75 50 25 30 7200 60 35 25 10 40 9600 30 15 10 50 12000 15 WARNING Use of under sized extension cords can cause electric sh...

Страница 18: ...choose to operate the generator must be OUTDOORS and away from all air intakes Never run the generator inside any closed or semi enclosed spaces even if outdoors including homes garages basements shed...

Страница 19: ...cause combustible materials to catch on fire Make sure your generator s exhaust system is at least 7 feet from all combustible materials and buildings structures Equip the engine with a spark arresto...

Страница 20: ...10 gauge wire from the clamp to the generator grounding post located on the rear of the generator head 4 Do not connect the generator grounding post to a water pipe or a ground used by a radio system...

Страница 21: ...adults should set up and operate the generator Do not let children operate Intended use Carefully read about and understand the intended use of this generator Do not use for other purposes as unforese...

Страница 22: ...of California to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust Wet conditions Do not operate the generator or handle any electrical equipment while standing in wat...

Страница 23: ...etain static electric charge as can objects made of conductive material e g metal water if they are not electrically grounded The static electric charge on an object such as a human body or plastic fu...

Страница 24: ...sure that any regular maintenance has been performed as prescribed in this manual in the Maintenance Repair section 1 Refer to the engine owner s manual for engine maintenance instructions 2 Make sure...

Страница 25: ...ore removing gas cap Note A running or still hot engine is hot enough to ignite fuel 3 Remove generator gasoline cap 4 Add gasoline through the fill opening Use only a UL approved portable gasoline co...

Страница 26: ...fore starting engine 7 Store extra gasoline in a cool dry place in an UL approved tightly sealed container IMPORTANT For continuous operation be prepared to check and refuel the engine on a regular ba...

Страница 27: ...tarter motor ii Release the key when the engine starts b Using recoil start i Turn the engine key switch to the ON position ii Pull the starter grip lightly until you feel resistance then pull the sta...

Страница 28: ...asured voltage should be within the following ranges a 120V 10 at 120V receptacles b 240V 10 at 240V receptacles 4 If measured voltage is not within the specified range have generator adjusted by fact...

Страница 29: ...e recommended sequence is as follows a Connect items with motors such as refrigerators freezers air conditioners or small hand tools one at a time Let each motor stabilize before connecting the next d...

Страница 30: ...empty Residual fuel in the tank could ignite o Away from extreme high or low temperatures Note Do not store with battery charger always connected Batteries that are over charged can boil themselves d...

Страница 31: ...g fuel stabilizer to the gasoline following manufacturer s instructions Fuel stabilizer steps 1 Ensure gasoline tank is full 2 Add fuel stabilizer to fuel tank 3 Run engine at least 10 minutes after a...

Страница 32: ...rts Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the generator and will void the warranty Perform engine maintenance Perform engine maintenance...

Страница 33: ...intakes to become blocked Note Do not spray generator with a garden hose or pressure washer Water may enter the generator and cause damage to the rotor stator or internal windings Recharge and mainta...

Страница 34: ...qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Power Load Planning Mgt section of this manual b Make sure there is...

Страница 35: ...djusting it must be done by factory authorized personnel Fuel exhaust system Never modify the exhaust system fuel tanks or fuel lines Carbon monoxide poisoning fire or explosion could result Guards Do...

Страница 36: ...nd be familiar with its use Safety Before Use Know how to operate Review safety rules Before each use of this generator review the Rules for Safe Operation Failure to follow these rules may result in...

Страница 37: ...Protect sensitive electronics Some electronic equipment such as computers and audio video equipment can be damaged by small fluctuations in the flow of power Use a surge suppressor for any voltage sen...

Страница 38: ...nite Exercise regularly Exercise generator every four weeks to dry out moisture that accumulates in the windings If generator cannot be exercised on a regular basis prepare generator for long term sto...

Страница 39: ...sure to return the fuel valve to the OFF position after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by...

Страница 40: ...k the engine with it stopped on a level ground Due to viscosity variances with regions and temperatures select the correct oil using the chart below Engine oil recommended SAE10W 30 Oil Level Check 1...

Страница 41: ...proficient REGULAR SERVICE PERIOD Before each use Fist month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Engine oil Check level Change Air filter Check Clean 1...

Страница 42: ...ning b Clean the spark plug with a steel brush If the insulator is damaged replace the spark plug c Measure the spark plug clearance with a feeler The clearance should be 0 7 0 8mm If adjustment is ne...

Страница 43: ...oil and squeeze out the excess oil The engine will smoke during initial startup it too much oil is left in the air cleaner element 4 Reinstall the air cleaner element and the cover Cleaning Sediment...

Страница 44: ...stribute engine oil evenly followed by fitting the spark plug to original position 3 Pull the starting rope slowly until feel a slight anti action and then keep pulling so as to align the arrow of the...

Страница 45: ...fuel of the fuel tank and refuel Two months one year Drain out original fuel of the fuel tank and refuel Drain out fuel in the carburetor 1 Empty the deposit cup Above one year Drain out original fuel...

Страница 46: ...engine stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor Refuel with fresh gasoline 5 Remove and inspect spark plug Spark plug faulty fouled or...

Страница 47: ...gine Intake 0 10 0 02mm Exhaust 0 15 0 02mm Oil Capacity 0 53 US qt 0 5 liters Fuel Unleaded gasoline octane rating 86 or higher TIMING OF DISTRIBUTION Intake valve opening BTDC10 Intake valve closing...

Страница 48: ...Electrical Diagram 48...

Страница 49: ...166112 Engine Parts Rev F 2 49...

Страница 50: ...Kit 2 Carburetor 1 33 Kit 9 Fuel line 1 34 Clip fuel line 1 35 N A Governor arm 1 36 N A Bolt Governor Arm 1 37 Kit 3 Nut 3 Ref Part Description Qty 38 N A Crankshaft Assembly 1 39 N A Lifter Valve 2...

Страница 51: ...258 Recoil Fan Kit 1 2 789254 Carburetor Kit 1 3 789255 Air Filter Kit 1 4 790260 Rear Case Cover Kit 1 5 789253 Valve Cover Kit 1 6 789257 Ignition Coil Kit 1 7 783126 Drain Bolt Kit 2 8 787154 Oil A...

Страница 52: ...166112 Generator Parts Rev F 2 52...

Страница 53: ...3 or 783059 12V DC receptacle 1 22 4 Kit 13 or 783053 5 20R Duplex Receptacle 2 22 5 Kit 13 or 783050 L14 30R 120 240V 30A Locking Receptacle 1 22 6 Kit 13 or 789277 Rear Panel Cover 1 22 7 Kit 13 or...

Страница 54: ...Kit 2 5 789267 Front Iso Mount Bracket Kit 2 6 789269 Rear Iso Mount Bracket Kit 2 7 789280 Muffler Shield Kit 1 8 789262 Fuel Cap Kit 1 9 789261 Tank Bolt Grommet Kit 4 10 789263 Tank Assembly 1 11 7...

Страница 55: ...Wheel Kit Assembly 55...

Страница 56: ...rts Components not manufactured by Powerhorse are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items...

Страница 57: ...57 This page left intentionally blank...

Страница 58: ...58 Distributed by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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