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4111-0078—April 2017

OWNER’S/USER’S RESPONSIBILITIES

1)  The manufacturer shall provide to the initial 

purchaser and make the following information 

readily available to the owners/users and their 

agents, all necessary information regarding Safety 

Information, Operation, Installation and Safety 

Precautions, Recommended Initial and Periodic 

Inspections Procedures, Planned Maintenance 

Schedule, Product Specifications, Troubleshooting 

Guide, Parts Break Down, Warranty Information, 

and Manufacturers Contact Information, as well as 

tables to identify the grade(slope) for all variations 

of length or configuration of the truck leveling 

device and information identifying the maximum 

uncontrolled drop encountered when sudden 

removal of support while in the working range of the 

equipment.

2)  When selecting loading truck safety equipment, it is 

important to consider not only present requirements 

but also future plans and any possible adverse 

conditions, environmental factors or usage. The 

owners/users shall provide application information 

to the manufacturer to receive recommendations on 

appropriate equipment specifications and capacity.

3)  The Owner/User must see all nameplates, placards, 

decals, instructions and posted warnings are in 

place and legible and shall not be obscured from 

the view of the operator or maintenance personnel 

for whom such warnings are intended for. Contact 

manufacturer for any replacements.

4)  Truck leveling devices may become hazardous 

if the manufacturer’s instructions regarding 

modifications or adjustments are not followed. 

Modifications or alterations of truck leveling devices 

shall only be made with prior written approval from 

the original manufacturer. These changes shall 

be in conformance with all applicable provisions 

of the MH30.1 standard and shall also satisfy all 

safety recommendations of the original equipment 

manufacturer of the particular application.

5)  The owner/user should recognize the inherent 

dangers of the interface between the loading truck 

and the transport vehicle. The owner/ user should, 

therefore, train and instruct all operators in the safe 

operation and use of the loading truck equipment in 

accordance with manufacturer’s recommendations 

and industry standards. Effective operator 

training should also focus on the owner’s/user’s 

company policies, operating conditions and the 

manufacturer’s specific instructions provided with 

the truck leveling device. Maintaining, updating and 

retraining all operators on safe working habits and 

operation of the equipment, regardless of previous 

experience, should be done on a regular basis and 

should include an understanding and familiarity with 

all functions of the equipment.  Owners/users shall 

actively maintain, update and retrain all operators 

on safe working habits and operations of the 

equipment.

6)  An operator training program should consist of, but 

not necessarily be limited to, the following:
a)  Select the operator carefully. Consider the 

physical qualifications, job attitude and aptitude

b)  Assure that the operator reads and fully 

understands the complete manufacturer’s 

owners/users manual.

c)  Emphasize the impact of proper operation upon 

the operator, other personnel, material being 

handled, and equipment. Cite all rules and why 

they are formulated.

d)  Describe the basic fundamentals of the truck 

leveling device and components design as 

related to safety, e.g., mechanical limitation, 

stability, functionality, ect.

e)  Introduce the equipment. Show the control 

locations and demonstrate its functions. 

Explain how they work when used properly and 

maintained as well as  problems when they are 

used improperly.

f)  Assure that the operator understands the 

capacity rating, nameplate data, placards and all 

precautionary information appearing on the truck 

leveling device.

g)  Supervise operator practice of equipment.

h)  Develop and administer written and practical 

performance tests. Evaluate progress during and 

at completion of the course.

i)  Administer periodic refresher courses. These 

may be condensed versions of the primary 

course and include on-the-job operator 

evaluation.

7)  Loading truck safety equipment should never be 

used outside of its vertical working range, or outside 

the manufacturer’s rated capacity.  It shall also be 

compatible with the loading equipment and other 

conditions related to truck activity. Please consult 

the manufacturer if you have any questions as to 

the use, vertical working range or capacity of the 

equipment. Only properly trained and authorized 

personnel should operate the equipment.

8)  It is recommended that when the transportation 

vehicle is positioned as close as practical to the 

truck leveling device and in contact with both 

bumpers, there shall be a minimum of 4.00 inches 

(100mm) overlap between the front edge of the 

lip and the edge of the floor or sill of the transport 

Содержание PowerLift

Страница 1: ...11 0078 April 2017 POWERAMP Division of Systems Inc W194 N11481 McCormick Drive Germantown WI 53022 800 643 5424 fax 262 255 5917 www docksystemsinc com techservices docksystemsinc com PowerLift Truck...

Страница 2: ...allation Prepare Surface 9 Prepare Truck Leveler 10 Install Truck Leveler 11 Install Control Panel and Wiring 12 Put New Leveler Into Service 14 Operation Operating Instructions 16 Maintenance Service...

Страница 3: ...them General Operational Safety Precautions Recognize Safety Information The Safety Alert Symbol This is the safety alert symbol It is used to alert you to the potential physical injury hazard Obey al...

Страница 4: ...of pinch points Avoid putting any part of your body near moving parts Chock restrain all transport vehicles Never remove the wheel chocks until loading or unloading is finished and transport driver ha...

Страница 5: ...leveling device if transport vehicle is too high or too low Do not overload the truck leveling device Do not operate any equipment while under the influence of alcohol or drugs Do not leave equipment...

Страница 6: ...lear of truck leveler when working in front of or behind the truck leveler DO NOT grind or weld if hydraulic fluid or other flammable liquid is present on the surface to be ground or welded DO NOT gri...

Страница 7: ...v A CRUSH HAZARD DO NOT DO NOT REMOVE extend hydraulic cylinder by a means other than hydraulic power hydraulic cylinder until you refer to owner s user s manual for proper maintenance procedures Fail...

Страница 8: ...cies operating conditions and the manufacturer s specific instructions provided with the truck leveling device Maintaining updating and retraining all operators on safe working habits and operation of...

Страница 9: ...e at all times during the loading and unloading process 9 When goods are transferred between the loading truck and the transport vehicle this vehicle shall have the brakes and wheel chocks or positive...

Страница 10: ...1 Depress RAISE button F on the control panel to activate an electric motor which drives the hydraulic pump The hydraulic pump forces oil in the truck levelers main platform cylinders B causing the un...

Страница 11: ...EMENT OF CYLINDER TRUNNION BASES MAKE SURE THAT THE CYLINDERS ARE VERTICAL WHEN LEVELER IS IN LOWEST POSITION 2 ALL MEASUREMENTS ARE IN INCHES SURFACE MOUNTED TRUCK LEVELER ADOHR FARMS 14 LONG INSTALL...

Страница 12: ...10 4111 0078 April 2017 Prepare Truck Leveler INSTALLATION FIGURE 1 FIGURE 2...

Страница 13: ...vel platform Weld the shim and touch up with paint as needed to the install position set the unit on the 8 inch blocks to prep the hydraulic installation 7 Locate and anchor the hydraulic trunnions wi...

Страница 14: ...5 Disconnect the lifting devices 16 Locate the power unit and mount the power unit per the drawing supplied with the unit FIGURE 6 NOTE To ensure normal operation of the truck leveler use only Aircraf...

Страница 15: ...13 4111 0078 April 2017 INSTALLATION General Lay out actual product may differ from pictorial...

Страница 16: ...onvey any permission to reproduce print or manufacture the article or articles shown therein such permission to be granted only by written authorization signed by an officer or other authorized agent...

Страница 17: ...15 4111 0078 April 2017 INSTALLATION This page left intentionally blank...

Страница 18: ...nyone is under on or in front of leveler Keep hands and feet clear of pinch points Avoid putting any part of your body near moving parts Only trained personnel should operate the truck leveler DO NOT...

Страница 19: ...limited to a boom truck fork truck stabilizing bar or equivalent Always stand clear of the truck leveler when in motion Always post safety warnings and barricade the work area at truck level and dock...

Страница 20: ...in lubrication Quarterly Maintenance Perform Weekly Maintenance Items Lubricate the following areas with white lithium grease Trunnion Hinge Weldment and pins C Platform main cylinder pivots D Verify...

Страница 21: ...19 4111 0078 April 2017 MAINTENANCE Straps removed for clarity Failure to properly lubricate the truck leveler will cause abnormal operation of the leveler A E D B C...

Страница 22: ...st is may lock up the velocity fuses Adjust the flow control clock wise and depress the RAISE button to run the unit again When service under the truck leveler is required always lock all electrical d...

Страница 23: ...21 4111 0078 April 2017 ADJUSTMENTS This page left intentionally blank...

Страница 24: ...ures check the following items first When service under the truck leveler is required always lock all electrical disconnects in the OFF position after raising the platform and support by alternate mea...

Страница 25: ...heck pressure setting adjust to 2100 psi Motor wired incorrectly Verify wiring at the motor J Box and Control box Platform rises slowly Low oil Look at site glass on the power unit Low pressure relief...

Страница 26: ...24 4111 0078 April 2017 Controls Electrical...

Страница 27: ...Arc Flash 1 50 3 00 Decal Size 1 5 x 3 File Name 1751 0736 Rev A Arc Flash and Shock Hazard PPE Personal Protection Equipment Required De energize equipment before working on or inside Do not open cov...

Страница 28: ...017 PARTS Item Quantity Part Number Description 1 1 0521 0077 FTG Tee Union 8JIC 2 2 9904 0057 Hyd Hose 1 2 x 108 Lg 8 JICF both ends 3 1 9904 0120 Hyd Hose 1 2 x 300 Lg 8 JICF both ends 2 1 3 Power P...

Страница 29: ...27 4111 0078 April 2017 PARTS P O W E R A M P M C G U I R E D L M S Y S T E M S I N C L o a d i n g D o c k E q u i p m e n t...

Страница 30: ...unnion Weldment Provide truck leveler serial number and size of platform when calling or placing an order TOLERANCES UNLESS OTHERWISE NOTED FRACTIONAL 1 32 DECIMAL 00 01 000 005 ANGULAR 1 DRAWN BY CH...

Страница 31: ...ers and description to help identify the item ordered Do not use item numbers These are only for locating the position of the parts Always give truck leveler MODEL NUMBER and or SERIAL NUMBER For serv...

Страница 32: ...of maintenance Periodic lubrication adjustment and inspection in accordance with all manufacturers recommendations are the sole responsibility of the Owner User In the event of a defect as determined...

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