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© 2012 Power-Tronics, Inc. 

 

Initial Setup and Commissioning 

 

1. 

Install the regulator and SEM100A module and wire up to the connection diagram. 

 
2.    

If installing the SEM100A on a brush-type generator, verify that the brushes and brush 
riggings are isolated, ungrounded, and connected ONLY to the SEM100A. 

 
3. 

Turn the internal voltage control on the voltage regulator 15 or more turns counter 
clockwise (left) or until you hear the screw click.  This procedure is necessary in case the 
original factory settings have been altered. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

4. 

If you are using a remote voltage adjustment, set it at 50% of adjustment. 

 
5. 

If the generator is to be paralleled, set the droop resistor between 6

Ω

 and 10

Ω

 
6. 

Start up the prime mover and bring up to operating speed and turn on the regulator 
switch (if used). 

 
7. 

Set the internal voltage adjustment on the voltage regulator to the desired voltage setting 
for the generator output by turning the adjustment screw clockwise (right).   

Note that the voltage adjustment is a 25-turn pot!

 

 
8. 

Place the generator on line and observe the frequency and voltage. 

 
9. 

If the generator is being paralleled, measure the droop during loading and adjust the 
droop resistor as necessary.  Reducing droop resistor resistance will reduce droop.   

NOTE: 

 

Loading the generator with a purely resistive load-bank may cause 

undesirable droop characteristics such as no droop, very slight droop, or even 
rising terminal voltage.  Measure droop with a mixed load for best results.

 

 
10. 

If paralleling and the terminal voltage rises or excessive amperage exportation occurs 
during loading with a mixed load connected, reverse the CT leads and try again. 

 
11. 

Observe voltage regulation during no-load and full-load conditions.  Once the voltage is 
set and regulating characteristics are satisfactory the installation procedure is complete. 

 
 

Internal 

voltage 

adjustment 

Frequency Selection 

(XR500C and XR500D)

 

Remove jumper for 50Hz 

operation.  This product’s 

default setting is 60Hz. 

 

(Pull up to remove) 

 

System 

indicator light 

Содержание SEM100A

Страница 1: ...ns with space restrictions The SEM100A is a very robust design and is intended to operate for a lifetime However should repair ever be necessary the SEM100A is extremely simple to repair minimizing downtime The SEM100A Static Exciter is compatible with all Power Tronics UVR XR and certain older VR series voltage regulators as well as the Power Tronics PC500X UVR500PC and XR500PC phase controllers ...

Страница 2: ...ription 3 Determining Application Sizing 4 Hookup Diagram 6 Parallel Hookup Diagram 7 Initial Setup and Commissioning 8 Optional Power Tronics Add On Modules 9 Application Troubleshooting 10 Bench Check Procedures 11 Installation Warranty Form 12 Product Warranty Certificate 13 ...

Страница 3: ...stall a switch in the DC portion of the exciter s wiring NEVER USE A DIGITAL FREQUENCY METER It can give a false reading Functional Description The SEM100A Static Exciter Module has a proven track record of over 20 years of extreme reliability and robustness It offers an inexpensive and unique way to upgrade a standard voltage regulator to a reduced size static exciter with a minimum of connection...

Страница 4: ...e SEM100A is the correct product for your application To determine if the SEM100A is the correct product for your generator you need to know any two of the following 3 specifications from the rating plate of your generator 1 Exciter Field Voltage in DC Volts Generally given in full load Voltage on nameplates 2 Exciter Field Resistance in Ohms See Note Below 3 Exciter Field Amperage in DC Amps Gene...

Страница 5: ... trying to determine your exciter specs please see the section below for instructions on measuring and calculating your exciter specifications Measure your exciter field resistance using a multimeter on your field leads Record this value If you have a brush type generator also take a resistance reading on your slip rings the value you obtain on the slip rings should be no more than 1 difference fr...

Страница 6: ...either connect the SEM100A to the winding center taps T7 and T8 or use a 480 240V step down transformer Connecting the input of the SEM100A to 2 different legs of the generator as shown in the diagram below will result in greater regulation accuracy than when connecting line neutral NOTE It is not necessary to jumper terminals 7 and 8 if not using the Remote Voltage Adjustment XR or UVR Series Vol...

Страница 7: ...re final adjustment later If the droop is excessive when load testing reduce the resistance a bit at a time until satisfactory droop is achieved CT should be sized at 25VA or larger capacity SEM100A AC1 AC2 F F Gray White Red Fuse Inputs at no more than 100ADC XR or UVR Series Voltage Regulator or UVR XR or PC series Phase Controller NOTE It is not necessary to jumper terminals 7 and 8 if not usin...

Страница 8: ...ut by turning the adjustment screw clockwise right Note that the voltage adjustment is a 25 turn pot 8 Place the generator on line and observe the frequency and voltage 9 If the generator is being paralleled measure the droop during loading and adjust the droop resistor as necessary Reducing droop resistor resistance will reduce droop NOTE Loading the generator with a purely resistive load bank ma...

Страница 9: ...ations with low residual or requiring guaranteed buildup UIC200 Optical Interface Module Allows the XR500D to be controlled externally by virtually any digital load sharing controller VAR controller genset controller or digital governor controller MP12 MP24 Motorized Potentiometer Allows the XR500D to be externally controlled by older automated controllers using pulsed signals or dry contacts for ...

Страница 10: ...ear load or defective connection in exciter field 5 Open diode in exciter or shorted rotor in generator 6 Loose component in voltage regulator 7 Loose wiring connections 8 Input voltage to regulator is too low 9 Exciter field is grounded 10 Non linear load or wrong selection for regulator hookup 11 Exciter fields are reversed 12 Wrong selection of regulator wiring configuration 13 Defective voltag...

Страница 11: ...the 1000Ω resistor connected to the red wire to the gray wire terminal The test light should light to HALF Brightness 6 Disconnect the 1000Ω resistor and red wire from the gray wire terminal The test light should be OFF 7 Turn off power and disconnect the SEM100A from your power source Inspect all electronic components on the SEM100A to ensure they are isolated from touching any part of the SEM100...

Страница 12: ...ation will result in a cancellation of your warranty coverage Filling out this form takes only minutes but will save hours or days later on if your product should require service Product Other options Serial Number Date of Installation Type of Generator Model Brush type Brushless AC Stator Information Wired for Volts Phase Hz Generator Configuration Lead Exciter Rotor Information Exciter field res...

Страница 13: ... the defective part A repair request form must be sent in with the product before repairs will begin You can obtain this form by contacting Power Tronics Inc Send repairs to Power Tronics Inc 2802 Cobbler Ln Kerrville Texas USA 78028 Send in repairs only by UPS or FedEx USPS will NOT deliver to our facility Any one of the following conditions will void the warranty Overheating of the power supply ...

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