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© 2012 Power-Tronics, Inc. 

10 

 

Application Troubleshooting 

 

Problem: 

Possible Cause 

 

No Voltage 

 

1  3  5  7  9  11  13  15  20  22 

Pulsating Voltage 

 

4  5  6  12 16 

Flickering Voltage 

 

4  6  7  14   

High Voltage 

 

6  7  8  9  12  13  17  18  20  21 

Voltage Drop on Load 

 

5  8  10  12  16 

Low Voltage 

 

1  5  8  12  13 

Poor Voltage Regulation 

 

2  4  10  12  13  16 

No Voltage Control 

 

1  13  19  20  21 

 
 
 

Possible Causes: 

 

1.   Open or loose connection, poor brush and slip ring contact, fuses are open in the regulator or      

AFM500X. 

2.   Unbalanced generator load. 

3.   Open exciter field or defective generator. 

4.   Non linear load or defective connection in exciter field. 

5.   Open diode in exciter or shorted rotor in generator. 

6.   Loose component in voltage regulator. 

7.   Loose wiring connections. 

8.   Input voltage to regulator is too low. 

9.   Exciter field is grounded. 

10. Non linear load or wrong selection for regulator hookup. 

11. Exciter fields are reversed. 

12. Wrong selection of regulator wiring configuration. 

13.  Defective voltage regulator. 

14.  SCR or Inverter drive effecting generator waveform.  

15.  Regulator needs external flashing circuit. 

16.  Isolation transformer is too small. 

17.  Isolation transformer is needed. 

18.  Exciter fields are not isolated from other circuits. 

19.  Input and field circuit are being fed by a common cable or conduit. 

20.  Incorrect hookup or wiring. 

21.  Exciter field is grounded. 

22.  Drained battery (Only applies to Battery-Flash configuration). 

Содержание AFM500X

Страница 1: ...l battery for it s flashing source All inputs are fused to protect any connected equipment Like the rest of our professional line of products the AFM500X is fully repairable None of the major electronic components are encapsulated to facilitate prompt repair The entire unit is coated in a protective film to insulate it from any contamination and moisture that may be present The AFM500X Automatic F...

Страница 2: ...ation to Use 4 Use With Power Tronics Optional Static Exciter Modules 5 Automatic Flashing Configuration 6 Battery Flashing Configuration 7 Initial Setup and Commissioning 8 Internal Fuse Replacement 9 Application Troubleshooting 10 Bench Check Procedures 11 Installation Warranty Form 12 Product Warranty Certificate 13 ...

Страница 3: ...500X provides a very compact automatic flashing or battery flashing source to any Power Tronics voltage regulating system quickly easily and safely When the generator is first energized the voltage regulator typically begins it s buildup mode where it brings the generator up to a given point before it goes into it s regulation mode Sometimes however the generator may have extremely low residual AC...

Страница 4: ... To determine the proper connection for your generator you need to know the residual AC voltage of your generator and which type of generator you have To determine the residual AC voltage of your generator run engine with the voltage regulator turned off and measure the voltage produced at the AC input terminals of the voltage regulator then refer to the selection chart below When you have determi...

Страница 5: ...r Tronics SE350 SE450 SE900 and SEM100A Static Exciter Modules When installing the AFM500X in one of these conditions you must follow the instructions in this manual precisely to prevent damage to the AFM500X The AFM500X should NEVER be connected directly to the exciter field when using an optional Static Exciter Module Damage to the AFM500X will result ...

Страница 6: ...input voltage to the AFM500X Automatic Flashing Module is 240VAC DO NOT input 277VAC into the AFM500X Severe damage to the unit will result For use on 480V systems either connect the regulator to the winding center taps T7 and T8 or use a 480 240V step down transformer NOTE Wiring from the AFM500X must ALWAYS be connected to the voltage regulator terminal board regardless of any other optional mod...

Страница 7: ... 277VAC into the AFM500X Severe damage to the unit will result For use on 480V systems either connect the regulator to the winding center taps T7 and T8 or use a 480 240V step down transformer NOTE Wiring from the AFM500X must ALWAYS be connected to the voltage regulator terminal board regardless of any other optional modules in use Refer to your instructions that came with your Universal Voltage ...

Страница 8: ...ns of your voltage regulator as shown in the voltage regulator s instruction manual except energize or turn on the switch to the AFM500X when you plan to energize the generator during setup 4 Observe the buildup operation and verify there is no excessive voltage overshoot and that the voltage regulator is operating properly 5 If using the Battery Flash configuration always remember to open the swi...

Страница 9: ... GDB 5A Fuse Replacement Procedure Refer to the image above for easy reference Visually Check each fuse for signs of failure A melted fuse link or darkened window will indicate failure Check each of the 3 fuses for continuity with a multimeter They will conduct if good but will not if open Replace open fuses with exact replacement fuses Fuse size is 20mm x 5mm 5A 250VAC DO NOT REPLACE WITH ANY OTH...

Страница 10: ... field 5 Open diode in exciter or shorted rotor in generator 6 Loose component in voltage regulator 7 Loose wiring connections 8 Input voltage to regulator is too low 9 Exciter field is grounded 10 Non linear load or wrong selection for regulator hookup 11 Exciter fields are reversed 12 Wrong selection of regulator wiring configuration 13 Defective voltage regulator 14 SCR or Inverter drive effect...

Страница 11: ...Observation The light bulb should increase in brightness until you reach approximately 85 100VAC At no more than 100VAC the AFM500X should open the connection to the light bulb and it should go out NOTE Relay chatter during this test is normal 5 Turn off power to the AFM500X and remove the light bulb from terminals 4 and 3 6 Connect up the AFM500X as shown in Figure B and perform all of the previo...

Страница 12: ...ation will result in a cancellation of your warranty coverage Filling out this form takes only minutes but will save hours or days later on if your product should require service Product Other options Serial Number Date of Installation Type of Generator Model Brush type Brushless AC Stator Information Wired for Volts Phase Hz Generator Configuration Lead Exciter Rotor Information Exciter field res...

Страница 13: ... the defective part A repair request form must be sent in with the product before repairs will begin You can obtain this form by contacting Power Tronics Inc Send repairs to Power Tronics Inc 2802 Cobbler Ln Kerrville Texas USA 78028 Send in repairs only by UPS or FedEx USPS will NOT deliver to our facility Any one of the following conditions will void the warranty Overheating of the power supply ...

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