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Parts List and Operating Instructions                                         Form No. 102646

PREVENTIVE MAINTENANCE

WARNING:

To help avoid personal injury,

Repairs and maintenance are to be performed in a dust-free area by a qualified technician.

Bleeding Air from the System

Upon initial start up or after prolonged use, air can accumulate within the hydraulic system. This entrapped air can
cause the system to respond slowly or behave in an unstable manner. To remove the air, loosen a fitting that is
situated higher than the rest of the fittings in the system. Run the pump until a steady flow of oil free of suspended air
bubbles is observed. Tighten the fitting.

Inspecting the Hydraulic Fluid Level

Check the oil level in the reservoir periodically. The oil level should be 1/2" from the top of the filler hole with all
cylinders retracted. Drain, clean and replenish the reservoir with Power Team hydraulic fluid yearly or more often if
necessary. The frequency of oil change will depend upon the general working conditions, severity of use and overall
cleanliness and care given the pump.

Maintenance Cleaning

1. Keep the outer surface of the pump as free from dirt as possible.
2. Protect all unused couplers.
3. Keep all hose connections free of dirt and grime.
4. Keep the filler/vent cap clean and unobstructed at all times.
5. Equipment connected to the pump must be kept clean.
6. Use only Power Team hydraulic fluids in this pump. Change as recommended.

Draining and Cleaning the Reservoir

IMPORTANT: Clean the pump exterior before the pump interior is removed from the reservoir.
1. Remove the ten screws that fasten the motor and pump assembly to the reservoir. IMPORTANT: Lift the pump

and motor off the reservoir carefully to avoid damaging the gasket or any internal components.

2. Clean the inside of the reservoir and fill half full with clean Power Team hydraulic fluid.
3. Place the pump and motor assembly back onto the reservoir and secure with two machine screws assembled on

opposite corners of the housing. IMPORTANT: Connect a hose to the pressure port on the valve. Place the
other end of the hose into the oil filler plug hole.

4. Run the pump for several minutes. Then disconnect the motor and pump assembly, and drain and clean the

inside of the reservoir.

5. Fill the reservoir with Power Team hydraulic fluid. Place the pump and motor assembly (with gasket) on the

reservoir and install all the screws. Tighten securely and evenly.

Adding Oil to the Reservoir

1. Cylinder(s) must be fully retracted and the gas engine off when adding oil to the reservoir.
2. Clean the entire area around the filler/vent cap before removing the filler/vent cap.
3. Use a clean funnel with filter when adding oil.
4. Use only Power Team hydraulic fluids.

Sheet No.

2 of 7

Issue Date:

Rev. 7-20-94

Содержание PG1200M-4

Страница 1: ...l and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as creosote impregnated objects and some paints Consult the manuf...

Страница 2: ...el in the pump reservoir again OPERATION Priming the Pump When operating the pump for the first time 1 Valve and hose connections must be tight and the reservoir must be filled to the proper level Sta...

Страница 3: ...cted at all times 5 Equipment connected to the pump must be kept clean 6 Use only Power Team hydraulic fluids in this pump Change as recommended Draining and Cleaning the Reservoir IMPORTANT Clean the...

Страница 4: ...TTOM OF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 4 23 24 25 26 27 28 29 20 30 13 31 14 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 22 4 48 49 50 51 52 53 54 55 56 13 57 58 59 60 Ba...

Страница 5: ...draulic Hose 1 2 I D x 1 1 2 ft lg for PG1200M 4D 27 307968 1 Hydraulic Hose 1 4 I D x 2 ft lg 28 250370 2 Barbed Hose Fitting 3 8 NPTF for PG1200M 4 250370 4 Barbed Hose Fitting 3 8 NPTF for PG1200M...

Страница 6: ...Parts List and Operating Instructions Form No 102646 Back sheet 3 of 7 TOP VIEW A P O R T B P O R T 10 000 PSI MAX POWER TEAM 9644 I L L E R E A T H E F R B 1 2 3 4 5 6 7 8 9 10 11 12 To Parts List...

Страница 7: ...Fittng For PG1200M 4D 4 58122BK2 1 Mounting Bracket 5 350234 1 Oil Line Tube For PG1200M 4D 6 10660 1 Straight Fitting 7 350233 1 Oil Line Tube 8 202120 1 Name Plate 9 9683 1 Straight Hex Nipple Fitti...

Страница 8: ...Parts List and Operating Instructions Form No 102646 Back sheet 4 of 7 GENERAL PUMP ASSEMBLY To Parts List...

Страница 9: ...10 15 21484 1 Spacer 16 10268 1 O ring 012 17 11863 1 Teflon Backup Washer 012 18 20787 1 Valve Connector 19 10430 2 Tube Sleeve 20 10431 2 Tube Nut 21 21495 1 Oil Line Tube 22 11342 1 Tube Nut 23 111...

Страница 10: ...Parts List and Operating Instructions Form No 102646 Back sheet 5 of 7 BASIC PUMP ASSEMBLY To Parts List...

Страница 11: ...ing 13 11261 2 Retaining Ring 14 23556 1 Shaft 15 11821 1 Woodruff Key No 3 16 23557 1 Gear 17 30533 1 Pump End Plate 18 10001 12 Soc Hd Cap Screw 10 32 UNF x 1 3 4 Lg Torque to 50 60 in lbs 19 21091...

Страница 12: ...Parts List and Operating Instructions Form No 102646 Back sheet 6 of 7 HIGH PRESSURE PUMP ASSEMBLY 6 PISTON 9 32 DIA To Parts List...

Страница 13: ...x 3 4 Lg 5 12223 13 Steel Ball 3 16 dia 6 10023 7 Soc Hd Cap Screw 1 4 28 UNF x 1 1 2 Lg Torque to 170 180 in lbs See note below 7 50411 1 Top Plate 8 10519 1 Soc Set Screw 1 4 20 UNC x 3 8 Lg Torque...

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