background image

Power-Flo Pumps & Systems • 877-24PUMPS • www.powerfl opumps.com

12

Receiving Inspection

Upon receiving the pump, it should be 
inspected for damage or shortages.   
If damage has occurred, file a claim 
immediately with the company that 
delivered the pump. If the manual is 
removed from the packaging, do not 
lose or misplace.

Storage

Any product that is stored for a period 
longer than six (6) months from the 
date of purchase should be bench 
tested prior to installation.  A bench 
test consists of,  checking the impeller 
to assure it is free turning and a run 
test to assure the motor (and switch 
if provided) operate properly.  Do not 
pump out of liquid.

Controls

Manual models require a separate 
approved pump control device or panel 
for automatic operation.  Be sure the 
electrical specifi cation of the control 
selected properly match the electrical 
specifi cations of the pump.

Submergence

The pump should always be operated in 
the submerged condition.  The minimum 
sump liquid level should never be less than 
above the pump’s volute (See Figure 1).

Installation

These pumps are recommended for 
use in a sump, basin or lift station. 
The sump, basin or lift station shall be 
sealed and vented in accordance with 
local plumbing codes. 

This pump is 

designed to pump sewage, effl

  uent 

or wastewater, nonexplosive and 
noncorrosive liquids and shall NOT 
be installed in locations classifi ed as 
hazardous in accordance with the 
National Electrical Code (NEC) ANSI/
NFPA 70 or Canadian Electric Code 
(CEC).

 The pump should never be 

installed in a trench, ditch, or hole with 
a dirt bottom. The legs will sink into 
the dirt and the suction will become 
plugged.

The installation should be at a suffi

  cient 

depth to ensure that all plumbing is 
below the frost line. If this is not feasible, 
remove the check valve and size the 
basin to accommodate the additional 
backfl ow volume.

Pumps are most commonly installed 
in simplex, duplex or triplex stations or 
basins with a slide rail system, which 
allows the pump(s) to be installed or 
removed without requiring personnel to 
enter the station, or resting on the basin 
fl oor. 

Discharge Piping

Discharge piping should be as short as 
possible and sized no smaller than the 
pump discharge.  

Do not reduce the 

discharge pipe size below that which 
is provided on the pump.

  

Both a check valve and a shut-off  valve 
are recommended for each pump.  The 
check valve is used to prevent backflow 
into the sump.  The shut-off  valve is used 
to manually stop system flow during 
pump servicing.

Liquid Level Controls

The level control(s) should be mounted 
on the discharge piping, a cable rack or 
fl oat pole.  The level control should have 
adequate clearance so it cannot hang 
up in it’s swing and that the pump is 
completely submerged when the level 
control is in the “Off ” mode.  By adjusting 
the cord tether the control level can be 
changed.  One cycle of operation should 
be observed, so that any potential 
problems can be corrected.

It is recommended that the level control 
fl oat should be set to insure that the 
liquid in the sump never drops below the 
top of the motor housing or a minimum 
level of 10 inches above the basin fl oor.

Electrical Connections

Power/control cables:

The power/control cables mounted to 
the pump must not be modified in any 
way except for shortening to a specific 
application. Any splice between the 
pump and the control panel must be 
made in accordance with the electric 
codes. It is recommended that a junction 
box, if used, be mounted outside the 
sump or be of at a minimum Nema 
4 construction if located within the 
wet well. 

DO NOT USE THE POWER/

CONTROL CABLES TO LIFT PUMP. 

Always rely upon a Certifi ed Electrician 
for installation.

Receiving & Installation

Bottom of Feet

10”

Recommended
Submergence Level

Minimum
Submergence Level

Figure 1

PF6NC  & PF6NC-H 

 

 

 

 

 

       Submersible Non-Clog Pumps

BACK TO INDEX

Содержание PF6NC Series

Страница 1: ...877 24PUMPS www powerflopumps com ISP No PF6NC 6 13 INSTALLATION SERVICE PARTS MANUAL Series PF6NC PF6NC H 1150 1750 RPM 60 Hz Submersible Non Clog Pumps Power Flo Pumps Systems 877 24PUMPS www powerflopumps com BACK TO INDEX ...

Страница 2: ... on usage and location Installation and servicing is to be conducted by qualified personnel only Keep clear of suction and discharge openings Do not insert fingers in pump with power connected Always wear eye protection when working on pumps Do not wear loose clothing that may become entangled in moving parts Pumps build up heat and pressure during operation Allow time for pumps to cool before han...

Страница 3: ...t Iron Class 30 PAINT Air dry enamel SQUARE RINGS Buna N HARDWARE Stainless steel SEAL Double mechanical 1 875 Type K U S Seal Oil Filled pressure equalized reservoir Inner Seal Carbon Ceramic Buna N Outer Seal Silicon Carbide Buna N UPPER BEARING Single row ball oil lubricated LOWER BEARING Double row ball oil lubricated POWER CORD 25 Ft Cord Epoxy sealed housing with secondary Pressure grommet f...

Страница 4: ... 0 162 0 2 3 3G G 1 34 PF6NC12046 12 60 460 3 1150 F 18 0 81 0 2 3 3G G 1 34 PF6NC18096 18 60 230 3 1150 C 50 0 232 0 2 3 3G G 1 34 PF6NC18046 18 60 460 3 1150 F 25 0 116 0 2 3 3G G 1 34 PF6NC24096 24 60 230 3 1150 C 64 0 290 0 2 3 3G G 1 34 PF6NC24046 24 60 460 3 1150 E 32 0 145 0 2 3 3G G 1 34 PF6NC30096 30 60 230 3 1150 C 82 0 364 0 2 3 3G G 1 34 PF6NC30046 30 60 460 3 1150 E 41 0 182 0 2 3 3G ...

Страница 5: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 5 Performance PF6NC 1150RPM Submersible Non Clog Pumps BACK TO INDEX ...

Страница 6: ... 3 3G G 1 34 PF6NC30034 30 60 230 3 1750 E 75 8 364 0 2 3 3G G 1 34 PF6NC30044 30 60 460 3 1750 E 37 9 182 0 2 3 3G G 1 34 PF6NC36034 36 60 230 3 1750 E 90 0 434 0 2 3 3G G 1 34 PF6NC36044 36 60 460 3 1750 E 45 0 217 0 2 3 3G G 1 34 PF6NC48044 48 60 460 3 1750 E 65 0 290 0 2 3 3G G 1 34 PF6NC60044 60 60 460 3 1750 E 78 0 363 0 2 3 3G G 1 34 Winding resistance 5 at terminal block Rated operation at...

Страница 7: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 7 Performance PF6NC 1750RPM Submersible Non Clog Pumps BACK TO INDEX ...

Страница 8: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 8 Performance PF6NC 1750RPM 48 60HP Submersible Non Clog Pumps BACK TO INDEX ...

Страница 9: ... steel SEAL PLATE Cast Iron Class 30 PAINT Air dry enamel SQUARE RINGS Buna N HARDWARE Stainless steel SEAL Double mechanical Oil Filled pressure equalized reservoir Silicon Carbide outer seal UPPER BEARING Single row ball oil lubricated LOWER BEARING Double row ball oil lubricated POWER CORD 25 Ft Cord Epoxy sealed housing with secondary Pressure grommet for sealing and strain relief MOTOR Class ...

Страница 10: ...3 3G G 1 34 PF6NC36034H 36 60 230 3 1750 E 90 0 434 0 2 3 3G G 1 34 PF6NC36044H 36 60 460 3 1750 E 45 0 217 0 2 3 3G G 1 34 PF6NC48044H 48 60 460 3 1750 E 65 0 290 0 2 3 3G G 1 34 PF6NC60044H 60 60 460 3 1750 E 78 0 363 0 2 3 3G G 1 34 Winding resistance 5 at terminal block Rated operation at 10 voltage at motor Moisture and Temperature sensor cable for all models is 18 5 SOW 0 476 O D 02 PF6NC H ...

Страница 11: ...Power Flo Pumps Systems 877 24PUMPS www powerflopumps com 11 Performance PF6NC H Submersible Non Clog Pumps BACK TO INDEX ...

Страница 12: ...date the additional backflow volume Pumps are most commonly installed in simplex duplex or triplex stations or basins with a slide rail system which allows the pump s to be installed or removed without requiring personnel to enter the station or resting on the basin floor Discharge Piping Discharge piping should be as short as possible and sized no smaller than the pump discharge Do not reduce the...

Страница 13: ...e and the junction box control box for moisture content These situations may induce a false signal in the moisture detecting circuit If none of the above test prove conclusive the pump s should be pulled and the source of the failure repaired IF A MOISTURE DETECT HAS OCCURRED MAINTENANCE SHOULD BE PERFORMED AS SOON AS POSSIBLE If current through the temperature sensor exceeds the values listed an ...

Страница 14: ...r measures below 15 KV breakdown the pump must be carefully inspected for leaks at the shaft seal conduit box o rings pipe plug and pressure valve before refilling with oil To locate the leak perform a pressure test After leak is repaired dispose of old oil properly and refill with new oil Pressure builds up extremely fast increase pressure by TAPPING air nozzle Too much pressure will damage seal ...

Страница 15: ... bracket 15 Replace square ring 14 if damaged or cut Remove the upper motor bolts and lift upper end bell from motor 1 Remove wave washer Remove upper bearing 2 with a wheel puller if damaged or worn Vertically lift stator 1 from rotor shaft Inspect windings for shorts and resistance Test the temperature sensors by checking for continuity between the black and white wires If defective contact fact...

Страница 16: ... onto shaft with seal pusher tool until retainer engages spring and spring is compressed slightly Spring should be properly engaged in both retainers Reassemble the diaphragm 23 with bulg facing seal plate 24 Place plate 44 on diaphragm 23 and insert capscrews 45 into plate and tighten Place seal plate 24 over shaft onto bearing bracket 15 being careful not to damage outboard stationary member and...

Страница 17: ...cking compound to threads on cap screw 33 and thread into shaft and torque to 35 ft lbs Place gasket 34 on volute and install impeller and motor assembly over studs and onto volute 35 Apply thread locking compound to threads of studs 29 and thread nuts 16 onto studs and torque to 24 ft lbs Check for binding by rotating impeller On the PF6NC Not for the PF6NC H the clearance between the impeller an...

Страница 18: ...PS www powerflopumps com 18 Repair Parts For Repair Part Please supply Model Number and MFG Date as shown on Name Plate and Part Description and Part Number as shown on Parts List Figure 6 PF6NC Submersible Non Clog Pumps BACK TO INDEX ...

Страница 19: ... Lockwasher 5 8 11 1 6 Pressure Relief Valve PF31200021 12 6 Cap Screw 7 16 14 x 2 25 Lg Stainless 13 1 6 Bearing Lower PF31020019 14 1 6 O Ring Gasket PF92010051 15 1 Bearing Housing PF03040013 16 18 Hex Nut 7 16 14 Stainless 17 1 Hex Hd Plug 3 8 Stainless PF93010131 18 1 Plug 3 8 PF93010149 19 1 6 Mechanical Seal C C B inner S S B outer PF31030146 20 4 Stud 5 16 18 x 4 50 Lg 21 4 Hex Nut 5 16 18...

Страница 20: ...5 PF072698 36 1 Power Cable 25 Ft 2 3 3G G PF31030006 36B 1 Hex Hd Plug 2 3 3G G PF30400904 36C 2 Washer 2 3 3G G PF30400401 36D 1 Grommet 2 3 3G G PF92010002 37 1 Moist Temp Cord Set 25 Ft 18 5 SOW PF31030005 37B 1 Hex Hd Plug 18 5 SOW PF30400901 37C 2 Washer 18 5 SOW PF91010057 37D 1 Grommet 18 5 SOW PF92010005 38 2 Wire Assy Moisture Sensor PF31030011 39 2 Moisture Sensor PF31160001 40 2 Machin...

Страница 21: ...3 8 PF93010149 19 1 6 Mechanical Seal C C B inner S S B outer PF31030146 20 4 Stud 5 16 18 x 4 50 Lg 21 4 Hex Nut 5 16 18 Stainless 22 4 Lockwasher 5 16 Stainless 23 1 6 Diaphragm PF31040002 24 1 Seal Plate PF03180018 25 4 Socket Hd Screw 1 4 20UNC x 1 Lg Stainless 26 4 Connector PF94010021 27 3 Connector PF94010022 28 3 Wire Connector PF94010024 29 12 Stud 7 16 14 x 2 25 Lg 30 1 Impeller 30HP 175...

Страница 22: ...92010005 38 2 Wire Assy Moisture Sensor PF31030011 39 2 Moisture Sensor PF31160001 40 2 Machine Screw 6 32 x 1 4 Stainless 41 1 Ground Screw 1 4 x 1 2 42 1 Round Terminal 5 16 PF94010044 43 11 Gal Cooling Oil Motor Housing 30 60HP See Chart on Page 15 48 Oz Cooling Oil Seal Chamber 44 1 Diaphragm plate PF03160006 45 4 Capscrews 1 4 20 x 1 lg Stainless REPAIR KITS 6 Overhaul Kit To include items 2 ...

Страница 23: ...any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits and fluid temperature 13 Replace portion of discharge pipe with flexible connector or tighten existing piping 14 Turn to automatic position 15 Check for leaks around basin inlet and outlets Pump will not turn off 2a Float movement restricted 2b...

Страница 24: ...as not been installed operated or maintained in accordance with Manufacturer s installation instructions that has been exposed to outside substances including but not limited to the following sand gravel cement mud tar hydrocarbons hydrocarbonderivatives oil gasoline solvents etc orotherabrasiveorcorrosivesubstances wash towels or feminine sanitary products etc in all pumping applications The warr...

Отзывы: