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Item 

Frequency 

Checked By 

Remarks

 

PERIODIC ChECk LIST

Gages, monitors, and indicators 

Daily 

Operator 

Make visual inspection and record readings  

 

 

 

 

in log

Instrument and equipment 

Daily 

Operator 

Make visual check against heat exchanger 

settings 

 

 

manufacturer’s recommended specifications

Firing rate control 

Weekly 

Operator 

Verify heat exchanger manufacturer’s settings 

 

 

Semiannually 

Service Technician 

Verify heat exchanger manufacturer’s settings 

 

 

Annually 

ServiceTechnician 

Check with combustion test 

 

Flue, vent, stack, or outlet 

Monthly 

Operator 

Make visual inspection of linkage, check for 

damper 

 

 

proper operation

Combustion air 

Monthly 

Operator 

All sources remain clean and open

Ignition System 

Weekly 

Operator 

Make visual inspection, check flame signal 

 

 

 

 

strength if meter-fitted 

  

 

 

(see Combustion safety controls)

Fuel Valves 

 

Pilot and main 

Weekly 

Operator 

Open limit switch-make aural and visual check- 

 

 

 

 

check valve position indicators and check 

 

 

 

 

fuel meters if so fitted

 

Pilot and main gas or main oil 

Annually 

Service Technician 

Perform leakage tests-refer to valve  

 

 

 

 

 

manufacturer’s instructions 

Combustion safety controls 

 

Flame  failure 

Weekly 

Operator 

Close manual fuel supply for (1) pilot, 

 

 

 

 

(2) main fuel cock, and/or valves(s): 

 

 

 

 

check safety shutdown timing; log

 

Flame signal strength 

Weekly 

Operator 

If flame signal meter installed, read and log;  

 

 

 

 

for both pilot and main flames, notify service 

 

 

 

 

organization if readings are very high, very 

 

 

 

 

low, or fluctuating; refer to flame safeguard 

 

 

 

 

manufacturer’s instructions   

 

Pilot turndown tests 

As required/annually 

Service Technician 

Required after any adjustments to 

 

 

 

 

flame scanner mount or pilot burner; 

 

 

 

 

verify annually-refer to flame 

 

 

 

 

safeguard manufacturer’s instructions

 

Refractory hold in 

As required/annually 

Service Technician 

See Pilot turndown tests

High limit safety control 

Annually 

Service Technician 

Refer to heat exchanger manufacturer’s 

  

 

 

instructions

Operating control 

Annually 

Service Technician 

Refer to heat exchanger manufacturer’s 

  

 

 

instructions

Low draft, fan, air pressure, 

Monthly 

Operator 

Refer to this manual and control manufacturer’s 

and damper 

 

 

instructions

High and low gas pressure interlocks  Monthly 

Operator 

Refer to instructions in this manual

Low oil pressure interlocks 

Monthly 

Operator 

Refer to instructions in this manual

Fuel valve interlock switch 

Annually 

Service Technician 

Refer to valve manufacturer’s instructions

Purge switch 

Annually 

Service Technician 

Refer to fuel/air control motor manufacturer’s 

  

 

 

instructions

Low fire start interlock 

Annually 

Service Technician 

Refer to fuel/air control motor manufacturer’s 

  

 

 

instructions

Automatic changeover control 

At least annually 

Service Technician 

Under supervision of gas utility 

(dual fuel) 

 

 

Inspect burner components 

 

Service Technician 

Refer to this manual and control 

 

 

 

 

component manufacturer’s instructions

Remove oil drawer assembly 

Annually 

Service Technician 

Remove and clean

Check blower motor and blower 

Annually 

Service Technician 

Remove and clean 

wheel for cleanliness. Remove 

and clean as necessary
Remove, inspect and clean gas 

Annually 

Service Technician 

Remove and clean 

pilot assembly

Refer to heat exchanger manufacturer’s instructions for 

general inspection procedures and for specific testing and 

inspection of all liquid level controls, pressure/temperature 

relief and other applicable items.
If you have any questions about the procedures listed 

above-or questions relating to components or devices on  

your unit not specifically covered in the above-contact our 

Service Department at 

(620)421-0480

 for assistance.

C45

Rev.304

Содержание C1-GO-10

Страница 1: ...C MANUAL POWER FLAME INCORPORATED...

Страница 2: ...6 Removable Total Access Door 27 Optional Board for Sequence Indicator Lights The computer generated Burner Specification Sheets shipped with the burner represent the as built version of your specific...

Страница 3: ...fore starting up the system all appropriate air and oil leak tests should be performed Make certain that the tank atmospheric vent line is unobstructed Refer to page 12 Figure 11 for fuel pump oil pip...

Страница 4: ...valves etc Suction line vacuum values for such compo nents vary by manufacturer A Rule of Thumb to determine total vacuum for suction line sizing is to add 10 to vacuum determined from Figure 10 calcu...

Страница 5: ...r calls for low fire the normally closed Oil Solenoid Return Valve 7 closed at high fire is energized reducing nozzle pressure to the low fire rate Simultaneously the Three Way Solenoid Valve 10 is de...

Страница 6: ...trol Mode Using a Two Step Oil Pump Model C O Field Piped Check Valve At Tank Fuel Shutoff Valve Fusible Link Valve If Required by Code Check Valve Field Piped 12 pressure setting of the pump low fire...

Страница 7: ...urn Pressure Tap 8 5 Metering Valve 7 1 8 Allen Screw For Oil Nozzle Pressure Adjustment Under Cap Vacuum Gauge Inlet Port Optional Return Port For Simplex Nozzle Use Alternate Connec tion to Tee on O...

Страница 8: ...us tion chambers or high heat release pressurized fireboxes Moving the adjustment knob back increases the premix air Gas Oil Linkage Adjustment For Full Modulation Standard System Typical general link...

Страница 9: ...als is for factory use only and should not be used for incoming power connections 2 Close main and checking gas cocks Open suction line manual oil valves and others as appropriate 3 Tighten all screws...

Страница 10: ...uit the particular operating conditions 3 Do not secure flame safeguard control into its wiring base until it has been determined that there are no shorts or grounds in the system 4 Install oil pressu...

Страница 11: ...chamber 18 For small On Off burners with a simplex nozzle adjustments consist primarily of attaining correct fuel air ratios Adjustments should be set to obtain11 121 2 CO2 and no more than a 2 smoke...

Страница 12: ...rm in the boiler or follow specific initial firing recommendations provided by the heat exchanger manufacturer 34 Tighten all linkages and permanently mark settings 35 Limit control check should be ma...

Страница 13: ...sure gauges overhead oil lines or fittings A leaking check valve on the bypass return line from the nozzle can create the same effect 6 The Teflon seal should stay on the nozzle when servicing On some...

Страница 14: ...2 Fuel Oil By Pass Return Closed Approx High Fire Rate GPH 300 PSIG By Pass Return Closed Approx High Fire By Pass Return Pressure PSIG By Pass Return Closed Approx By Pass Return Pressure PSIG Appro...

Страница 15: ...eturn and Firing Rates Will be Reduced Somewhat Consult Factory for Further Information When Supply Pressure to Nozzle is Lower Than 300 PSIG the By Pass Return and Firing Rates Will be Reduced Somewh...

Страница 16: ...lon seal in the Monarch F80BPS and Delavan 33769 nozzles is an integral part of the nozzles and that if the seal is removed accidentally the nozzle must be replaced On the Delavan 30630 and 30637 nozz...

Страница 17: ...ulators should be kept clean and must be replaced if cracked 2 The spark gap must be set in accordance with the dimensions noted Refer to Figures 30 31 32 Ensure that the distance between the electrod...

Страница 18: ...Setting 1 16 Blade Tips After Adj Must be Within 1 16 of A Flat Plane Mark Pipe With Saw For Full Forward Pilot Extends Thru Diffuser 0 125 1 8 5 32 Diameter Orifice Gas Inlet Oil Nozzle Choke Assembl...

Страница 19: ...e or check valve not holding Correct as required GAS OPERATION 1 Burner Motor Runs but Pilot Does Not Light A Gas supply to burner shut off make sure all manual gas supply valves are open Automatic hi...

Страница 20: ...echanical binding of linkage Readjust linkage O Loose wiring connections Check and tighten all connections 2 Oil Flame Ignites but then Flame Safeguard Control Locks Out on Safety A Flame scanner lens...

Страница 21: ...f necessary F On two step pump N O pump mounted oil solenoid valve defective not closing Replace valve or pump G Oil pump coupling loose slipping or defective Replace H Linkage mechanically binding Re...

Страница 22: ...turer s instructions Refractory hold in As required annually Service Technician See Pilot turndown tests High limit safety control Annually Service Technician Refer to heat exchanger manufacturer s in...

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