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3.2. Power supply connection 

The input blocks of the Remote Heat Station should be bolted onto the output of an Induction 
Heating  power  supply.    The  RHS  is  rated  for  up  to  40kW  at  up  to  400kHz.    Consult  the 
manufacturer for use beyond those limits.  

3.3. Cooling water 

Cooling water for the Remote Heat Station is often supplied through the input blocks from an 
induction  power  supply.    If  this  is  not  the  case,  remove  the  hoses  from  the  input  blocks  and 
connect them to a water supply such as a recirculating cooler. 

3.4. Control wiring 

The Remote Heat Station comes with control wires to light the LED when the heat cycle is on.  
These wires connect to a plug on the side of the power supply.  It is not necessary to use this 
control wiring.  For many operations, initiating the heat cycle from the power supply controls is 
more convenient.  

 

 

 

 

 

4. Load station tuning. 

 

WARNING:

  

Make sure that power 

supply is turned off before adjusting 
heat station components.

 

This  section  describes  the  procedures  for  tuning  the  heat  station  so  that  full  power  will  be 
obtained at the desired frequency.  It is very important to match the resonant frequency of the 
Remote  Heat  Station  to  that  of  the  power  supply.    This  gives  minimum  current  in  the  RHS 
cable, and highest power delivered to the load.   

4.1. Loading capacitors. 

Apply  thermal  grease  to  both  tabs  of  each  capacitor  and  install  as  indicated  in  Figure  2  on 
page  7.  Insert  and  tighten  the  mounting  screws  (four  per  capacitor).    Capacitors  can  be 
mounted  to  both  sides  of  the  capacitor  rails,  and  optimum  current  sharing  is  achieved  when 
capacitors are directly opposing each other on the capacitor rail.  This is particularly important 
for the two capacitors closest to the work coil.    

 

 

6

Содержание RHS-40

Страница 1: ...Remote Heat Station 40kW 35 400kHz User s Guide RHS 40 Rev A 1 4 10...

Страница 2: ...Table of Contents 1 SPECIFICATIONS AND FEATURES 3 2 GETTING STARTED 4 3 CONNECTIONS 5 4 LOAD STATION TUNING 6 2...

Страница 3: ...Resonant capacitors Mounting space provided for eight capacitors 1 4 Load Quality factor of load Will operate with any load Q including resistive loads provided that the output frequency and voltage...

Страница 4: ...n hazard at the outputs when the unit is operating Disconnect input power before installing or servicing this unit Operation of this unit may be initiated at the power supply without knowledge of serv...

Страница 5: ...t Station to an induction power supply load and cooling water Figure 1 Load connections A coil mounts to the output blocks with four 1 4 20 screws 3 1 Load Mount the heating coil to the front of the u...

Страница 6: ...s initiating the heat cycle from the power supply controls is more convenient 4 Load station tuning WARNING Make sure that power supply is turned off before adjusting heat station components This sect...

Страница 7: ...onnections from an input block Connect an oscilloscope to the output of the Remote Heat Station Momentarily touch a DC voltage source about 85VDC to the two leads of the RHS The scope should show the...

Страница 8: ...S resonance frequency then the capacitance in the Power Supply can be lowered or the series inductor can be adjusted for lower inductance If the frequency is higher than the load frequency the capacit...

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