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17

SERVICE AND ADJUSTMENTS

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13.  Move idler arm so it does not hit impeller pulley as you 

bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15. INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, bolt 

and tighten securely (41-47 N-m torque).  Make sure 

belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 22)

The auger and traction drive belts are not adjustable. If 

the belts are damaged or begin to slip from wear, they 

should be replaced. It is recommended that the belt(s) be 

replaced by a service center/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc-

 tion and should be replaced by original equipment man u-

 fac tur er (OEM) belts avail able from your nearest service 

center/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/

or damage to the unit could occur if 

the snow thrower should fall during 

the belt chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, flat washer 

securing pulley to engine crankshaft.  Remove outside 

(auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing 

and frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and re-

move clutch rod from swing plate.  Tip swing plate 

forward.

7.  REMOVE AUGER BELT from around pulley.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

FIG. 22

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

BOLT

Содержание PR18530ES

Страница 1: ...Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury 585 23 06 27 Gasoline containing up to 10 ethanol E10 is a...

Страница 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Страница 3: ...slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories...

Страница 4: ...the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to com...

Страница 5: ...EED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED CONTROL ROD SPEED CONTROL BRACKET RETAI...

Страница 6: ...Install 3 8 washer and locknut on threaded stud and tighten securely CHUTE ROTATOR HEAD 3 8 WASHER 3 8 LOCKNUT THREADED STUD PIN ROTATOR HEAD MOUNTING BRACKET CHUTE BRACKET FIG 7 ALIGN BEFORE TIGHTEN...

Страница 7: ...remote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 l...

Страница 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 9: ...arting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine LH and RH turn triggers used to steer the snow thrower Choke control used for sta...

Страница 10: ...ockwise to disengage TO CONTROL SNOW DISCHARGE See Fig 13 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chut...

Страница 11: ...el on that side of snow thrower and allows it to turn in that direction To turn left squeeze left side trigger To turn right squeeze right side trigger LH TURN TRIGGER RH TURN TRIGGER FIG 17 CLEAN OUT...

Страница 12: ...rent surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between...

Страница 13: ...ch in ON position 3 Move choke control to FULL position 4 Connect the power cord to the engine 5 Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle NOTE Do not use...

Страница 14: ...trolstobesuretheyarefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when perform...

Страница 15: ...oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whic...

Страница 16: ...Place wire where it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shear bolt Install 1 4 20 lock nut and tighten securely CAUTI...

Страница 17: ...ice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be replac...

Страница 18: ...eters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a service center department ENGINE SPEED Never tamper with the engine governor which is fa...

Страница 19: ...em of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel...

Страница 20: ...Remove ice and snow on and around fuel tank cap 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or runs roughly 1 Choke is in FULL position 1 Move choke to OFF position 2 Blockage...

Страница 21: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 07 019 A 1 532 42 11 24 AUGE...

Страница 22: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 2 EXPLODED 01 07...

Страница 23: ...0 TOOL CLIP 9 873 80 04 00 NUT 1 4 20 10 874 78 04 26 SCREW 1 4 20 X 625 11 532 42 79 42 NUT 5 16 18 12 532 16 31 83 SCREW 5 16 18 X 625 13 532 18 03 55 CARRIAGE BOLT 14 532 19 41 89 SCREW 13 16 X 625...

Страница 24: ...ent parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 1 2 3 2 3 01 07 024 B KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 532 42 04 78 AUGER BEARING...

Страница 25: ...DEFLECTOR CONTROL ASSEMBLY 4 532 42 03 25 DEFLECTOR SEAL 5 532 41 42 80 KNOB BLACK 6 532 12 84 15 POP RIVET 7 817 54 10 08 SCREW 10 24 X 625 8 532 43 03 24 CHUTE SNOW SHIELD 9 532 42 17 28 SHIELD RETA...

Страница 26: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 C 1 532 42 82 72 LEVER CABLE ROTATOR ASSEMBLY 2 817 54 10 08 SCREW 10 24 X 625 3 532 42 06 78 ROTATOR HEAD 4 5...

Страница 27: ...wer and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 3 3 3 4 4 4 4 5 01 08 004 C 1 532 42 11 20 LOOP HANDLE LH 2 532 42 11 21 LOOP HANDLE RH 3 874 78 05 24 SCREW 5 16...

Страница 28: ...arranty KEY PART NO NO DESCRIPTION 10 1 2 3 4 5 5 6 7 9 8 01 12 013 B 1 584 80 87 01 ROD IMPELLER CONTROL 2 584 80 88 01 ROD TRACTION CONTROL 3 532 18 04 45 SHIFTER ROD TOP 4 532 18 77 16 SHIFTER ROD...

Страница 29: ...10 11 11 11 11 1 2 3 4 5 6 7 9 8 12 12 12 12 13 13 13 13 14 01 08 021 A 1 585 19 88 02 CONTROL PANEL 2 581 77 98 01 LH CONTROL LEVER 3 581 77 97 01 RH CONTROL LEVER 4 584 80 90 01 INTERLOCK CONTROL RO...

Страница 30: ...RT NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 3 4 5 4 5 7 6 01 10 007 B 1 532 18 29 06 CONSOLE PANEL 2 532 17 86 68 HEADLIGHT BEZEL 3 532 18 09 27 FLOOD HEADLIGHT 4 532 18 44 71 SHOULDER SCREW 1...

Страница 31: ...snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1b 1b 1a 2 3 3 4 4 5 6 6 7 7 9 9 8 01 03 002 C 1 532 40 49 23 AXLE ASSEMBLY ASSY OF 1A 1B 1a 532 40 43 07 AXLE SHAFT 1b 532 18 42 06 ROLL...

Страница 32: ...riginal Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 1 2 3 4 4 5 6 7 9 9 9 8 12 13 14 15 15 16 17 18 1...

Страница 33: ...1 01 SHIFTER LINK 15 532 70 02 79 RETAINER 16 532 42 75 42 CONTROL SHAFT 17 532 40 25 68 CLUTCH ROD 18 532 16 96 75 RETAINER 19 532 41 54 29 SHIFTER YOKE 20 532 40 23 10 PIVOT ROD 21 812 00 00 36 RETA...

Страница 34: ...warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION REPAIR PARTS SNOW THROWER MODEL PR18530ES 96198004905 CHASSIS ENGINE PULLEYS 1 2 2 3 3 01 00 034 A 580 42 67 01 LCT COMPLETE ENGINE PW2H...

Страница 35: ...BELT 3 584 23 24 02 IDLER ARM BRACKET 4 532 18 05 23 IDLER PULLEY 5 585 28 49 01 IDLER BRACKET 6 532 42 65 89 NUT 5 16 18 7 874 78 05 24 SCREW 5 16 18 X 1 50 8 532 42 42 97 SHOULDER BOLT 5 16 18 X 50...

Страница 36: ...7 9 8 12 12 13 13 14 14 15 16 16 17 17 18 19 19 20 20 21 21 22 22 23 23 24 01 15 021 B 1011 1 2 2 3 4 5 6 7 9 8 1 532 40 51 61 COVER 2 532 18 44 71 SHOULDER SCREW 3 812 00 00 45 RETAINER SPRING 4 581...

Страница 37: ...l component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and vo...

Страница 38: ...532 19 85 63 POWER CORD 2 532 16 96 75 RETAINER PIN 3 532 42 91 12 WRENCH 4 532 18 45 05 REMOTE SPRING 5 532 17 98 29 SHOULDER BOLT 1 4 20 6 532 19 17 30 LOCKNUT 1 4 20 7 872 25 05 05 CARRIAGE BOLT 5...

Страница 39: ...hazardous damage your snow thrower and void your warranty 1 532 18 10 37 DECAL DANGER 2 532 18 10 33 DECAL CONSOLE INSTRUCTION E F 3 532 18 10 35 DECAL DANGER DEFLECTOR 4 532 18 10 42 DECAL DANGER 5...

Страница 40: ...28 62 59 35 60 22 Carburetor Repair Kit 70 38 Included with part 1 77 2 65 27 4 REPAIR PARTS SNOW THROWER MODEL PR18530ES 96198004905 COMPLETE ENGINE 580426701 NOTE All component dimensions given in...

Страница 41: ...RTER BRACKET SNOW 34 532 43 69 66 SPARK PLUG BOOT SNOW 35 532 42 92 97 ELECTRIC STARTER ASSY SNOW 36 532 42 96 09 ENGINE GASKET KIT 37 532 43 55 34 BLACK OIL DIPSTICK 38 532 42 96 12 ROCKER ARM KIT 39...

Страница 42: ...42 SERVICE NOTES...

Страница 43: ...43 SERVICE NOTES...

Страница 44: ...commercial purposes is limited to 90 days from the date of origi nal purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordanc...

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