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14

MAINTENANCE

AUGER GEAR CASE
•     The gear case was fi lled with lubricant to the proper 

level at the factory. The only time the lubricant needs 
attention is if service has been performed on the gear 
case.

•     If lubricant is required, use only Ronex ED #1 

grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 
thrower. The sprockets, hex shafts, drive disc and friction 
wheel require no lubrication. The bearings and bushings 
are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -
nents can cause contamination of the friction 
wheel and damage to the drive system of your 
snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 
classifi cation SG–SL. Select the oil's SAE viscosity grade 
according to your expected operating temperature.

•      Oil will drain more freely when warm.

•      Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow 
thrower for easier access to the oil drain plug and place-
 ment of a suitable container. The unit tilted, resting on the 
frame with the left wheel removed, will help drain any oil 
trapped inside the engine. (See “TO REMOVE WHEELS” 
in the Service and Adjustments section of this manual).

1.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with plug.

2.    Clean area around drain plug.

3.      Remove drain plug and drain oil in a suitable container.

4.    Install drain plug and tighten securely.

5.    Wipe off any spilled oil from snow thrower and engine.

6.      Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 
REMOVE WHEELS” in the Service and Adjustments 
section of this manual).

7.    Remove oil fi ll cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.   Refi ll engine with oil through oil dipstick tube. Pour 

slowly. Do not overfi ll. For approximate capacity see 
“PRODUCT SPECIFICATIONS” section of this man u al.

9.    Use gauge on oil fi ll cap/dipstick for checking level. Be 

sure dipstick cap is tightened securely for accurate 
reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffl er as it could cre ate a 
fi re haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 
every 100 hours of operation, whichever occurs fi rst.  Spark 
plug type and gap setting are shown in the “PROD UCT 
SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:  For best performance, keep snow thrower 
housing free of any dirt or trash. Clean the outside of your 
snow thrower after each use.

WARNING:  Disconnect spark plug wire 
from spark plug and place wire where it 
can not come in contact with plug.

•      Keep fi nished surfaces/wheels free of gasoline, oil, etc.

•      We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffl er 
and carburetor are covered to keep water out. Water 
in engine can result in shortened engine life.

NOTE:  Although multi-viscosity oils (5W30, 10W30 etc.) 
improve starting in cold weather, these multi-viscosity oils 
will result in increased oil consumption when used above 
32°F.  Check your engine oil level more frequently to avoid 
possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once 
a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and 
after each fi ve (5) hours of continuous use. Tighten oil fi ll 
cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil 
change. All oil must meet API service classifi cation SG–SL.

•      Be sure snow thrower is on level surface.

Содержание PP8527ES

Страница 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Страница 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Страница 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Страница 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Страница 5: ...FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pi...

Страница 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Страница 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 8: ...ndle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFET...

Страница 9: ...HOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise S...

Страница 10: ...re engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute dire...

Страница 11: ...and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Mainte...

Страница 12: ...ois ture on the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole g...

Страница 13: ...LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain prop...

Страница 14: ...cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS section...

Страница 15: ...w1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark...

Страница 16: ...wly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower co...

Страница 17: ...engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel...

Страница 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Страница 19: ...19 SERVICE NOTES...

Страница 20: ...P8527ES 96192001100 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 22 18 26...

Страница 21: ...hrust 1 28 198636 Bolt Shear 29 174762X479 Skid Plate LH 30 405977X421 Auger Assembly RH 31 405976X421 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 17...

Страница 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 14 3 31 30 18 17 10 15 12 21 9 16 14 13...

Страница 23: ...14 179246 Washer Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 1...

Страница 24: ...REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 HANDLES 32 31 32 30 31 10 11 15 23 22 27 27 22 11 15 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 12 12 13 15 48 47 16 17 16 17 15 14 49...

Страница 25: ...8 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 180481 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve...

Страница 26: ...NOW THROWER MODEL NO PP8527ES 96192001100 DRIVE 4 4 4 1 2 5 5 1 2 1 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 1 2 5 5 8 9 10 6 41 14 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30...

Страница 27: ...ad 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 188226 Shaft Axle 28 197764 Shaft Short Hex 29...

Страница 28: ...EL NO PP8527ES 96192001100 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 47 47 48 46 44 49 50 51 52 35 55 34 33 32 38 36 41 6 37 39 42 43 11 11 44 45 41 30...

Страница 29: ...026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cov...

Страница 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 WHEELS DECALS 3 2 4 4 5 5 6 6 4 4 1 2 5 3 1 4 2 1 7 6 8 9...

Страница 31: ...er 2 406011 Decal Poulan Pro 8 5 HP 27 3 198524 Decal Danger Deflector 4 198527 Decal Danger 5 406192 Decal Poulan Pro 6 198525 Decal Instruction 7 198522 Decal Traction Lever 8 195822 Decal Auger Lev...

Страница 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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