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16

SERVICE AND ADJUSTMENTS

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and flat washer securing pulley to engine crankshaft.  

Remove outside (auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing and 

frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and remove 

clutch rod from swing plate.  Tip swing plate forward.

7.  REMOVE AUGER BELT from around pulley.

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by a Sears service centre/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest Sears service 

centre/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that an 

assistant stand in the operating po si tion 

and hold the snow thrower han dles. Se-

rious personal injury and/or damage to 

the unit could occur if the snow thrower 

should fall during the belt chang ing 

process.

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13. Bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 12.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, 

lockwasher and bolt and tighten securely (41-47 N-m 

torque).  Make sure belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

LOCKWASHER

BOLT

FIG. 21

Содержание 96194000500

Страница 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Страница 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Страница 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Страница 4: ...plete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as ne...

Страница 5: ...HANDLE PLASTIC TIE UPPER HANDLE FIG 1 INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spri...

Страница 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Страница 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 8: ...tingengine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow...

Страница 9: ...offers the best snow thrower performance TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a...

Страница 10: ...asbeendislodged returntheclean out tool to it s mounting clip by pushing it into the clip Makesurethedischargechuteispointedinasafedirec tion novehicles buildings people orotherobjectsare inthedirecti...

Страница 11: ...L See Fig 18 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clea...

Страница 12: ...ng the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pull recoil starter handle quickly Do not allow starter rope to snap b...

Страница 13: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Страница 14: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Страница 15: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Страница 16: ...ng from the frame assembly it is important that an assistantstandintheoperatingposition andholdthesnowthrowerhandles Se rious personal injury and or damage to theunitcouldoccurifthesnowthrower should...

Страница 17: ...gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor...

Страница 18: ...ment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified service centre department Recoil...

Страница 19: ...dos los embragues en la posici n neutra antes de poner en marcha el motor 3 Noaccionarlam quinasinllevarvestidosinvernalesadecua dos para el exterior Evitar vestidos sueltos y colgantes que puedan que...

Страница 20: ...nimiento y conservaci n 1 Controlarfrecuentementequeelpernodecizallaylosdem s pernos est n adecuadamente apretados para asegurar que la m quina puede trabajar con seguridad 2 No dejar nunca la m quina...

Страница 21: ...o seguro y adecuado de su quitanieves todas estas partes que usted ensamblar han de apretarse muy bien Usar las herramientas correctas que aseguren el apriete adecuado SACAR LA M QUINA QUITANIEVES DEL...

Страница 22: ...CI N PALANCA DE MANDO DE LA VELOCIDAD FIG 2 BIELA DE MANDO DE TRACCI N SOPORTE DE MANDO DE TRACCI N RESORTE DE RETENCI N PALANCA DE MANDO DE TRACCI N FIG 4 MONTAJE PRE OPERACI N 2 Montar la biela en e...

Страница 23: ...o 1 Colocar el grupo del conducto de eyecci n sobre la base del conducto con la abertura de eyecci n hacia el frente de la m quina quitanieves 2 Posicionarlacabezagiratoriadelconductosobreelsoportedel...

Страница 24: ...QUINA QUITANIEVES Compare las ilustraciones con su segadora para familiarizarse con la ubicaci n de los diversos controles y ajustes Guarde este manual para referencia en el futuro Estos s mbolos pued...

Страница 25: ...n de lanzamiento de la nieve Pomo de control del deflector a distancia utilizada para regular la distancia a la que se lanza la nieve Placas de deslizamiento utilizada para regular la altura de la ba...

Страница 26: ...a en marcha ADVERTENCIA Sielconductodedescarga o la barrena se atascan apagar el motor y espera que las partes en movimiento se hayan parado Usar la herramienta de limpieza NO LAS MANOS para liberar e...

Страница 27: ...pu s de eliminar la nieve acumulada volver a colocar la herramienta en su clip empuj ndolo en el clip Asegurarsedequeelconductodedescargaest dirigidohacia una direcci n segura no veh culos edificios p...

Страница 28: ...iento en la posici n deseada Asegurarse de que las dos placas est n reguladas uniformemente Apretar firmemente BARRA DE ARRASTRE Ver Fig 17 La barra de arrastre no se puede regular pero es reversible...

Страница 29: ...15 y los 50 F Si la temperatura est por encima de los 50 F el cebador no es necesario NOTA Utilizar demasiado el cebador puede ahogar el motor impidiendo el arranque En caso de que se ahogue el motor...

Страница 30: ...ie la buj a limpie o cambie el elemento del filtro de aire y revise si la cuchilla est desgastada Una buj a nueva y un elemento del filtro de aire limpio nuevo ase guran la mezcla de aire combustible...

Страница 31: ...adecuado NOTA Es posible desmontar la rueda del lado izquierdo de la m quina quitanieves para tener un acceso m s f cil al tap n de vac o del aceite y para colocar un apropiado contenedor El inclinar...

Страница 32: ...del cubo de la barrena con el orificio del eje e instalar un nuevo perno de tope seguridad de 1 4 20 x 2 Colocar una contratuerca de 1 4 20 y apretar firmemente ATENCI N No sustituir Usar solamente l...

Страница 33: ...casionarse si la m quina quitanieves cayera durante el cambio de las correas ENSAMBLAJE DEL CHASIS ALOJAMIENTO BARRENA EMPU ADURAS 8 AFLOJAR EL TENSOR DE LA CORREA DE TRACCI N y desmontar la correa de...

Страница 34: ...as partes que se mueven para verificar si est n da adas quebradas o desgastadas C mbielas si es necesario 5 Retoque todas las superficies que est n oxidadas o con la pintura picada use una lija antes...

Страница 35: ...or en la posici n OFF marcha 2 Obstrucci n en el conducto de carburante 2 Limpiar el conducto de carburante lentamente o 3 Combustible rancio 3 Drene el estanque de combustible y vuelva de manera a ll...

Страница 36: ...R 96194000500 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 28 19 55 28 19 55 22 26...

Страница 37: ...6 Bolt Shear 29 174762X479 Skid Plate LH 30 405986X417 Auger Assembly RH 31 405985X417 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thr...

Страница 38: ...38 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 33...

Страница 39: ...15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 155415 Washe...

Страница 40: ...PAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 38 39 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5...

Страница 41: ...uger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 401940X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spring Traction Drive 26 178669 Spring Auger Cont...

Страница 42: ...42 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 DRIVE 4 4 4 4 4 2 2 43 11 1 1 22 5 5 5 2 2 20 41 21 17 13 3 6 14 19 18 18 15 24 36 35 34 37 31 9 12 23 26 29 25 4 4 33 28 32 27 44...

Страница 43: ...er Wheel 21 73930500 Nut Lock 5 16 18 22 169675 Retainer Hairpin 23 180135 Spring Bias 24 402691 Sprocket Axle Shaft 25 402652 Pivot Rod Swing Plate 26 401820 Plate Drive 27 179352 Axle Shaft Assembly...

Страница 44: ...L NUMBER 96194000500 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 42 8 9 12 13 15 27 26 25 24 18 7 20 14 5 40 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 41 30 29 31 31 11 11 1 5...

Страница 45: ...6 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cover...

Страница 46: ...46 REPAIR PARTS SNOW THROWER MODEL NUMBER 96194000500 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Страница 47: ...ION 1 181038 Decal Danger 2 415296 Decal Poulan 5 5 HP 24 3 181034 Decal Danger Deflector 4 181041 Decal Danger 5 183879 Decal Poulan 6 181032 Decal Instruction 7 415391 Decal Traction Lever 8 415390...

Страница 48: ...This Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Exclud...

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