background image

16

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLT

LOCK 

WASHER

TRACTION DRIVE BELT

CLUTCHING 
IDLER ARM 
BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER
HOUSING

FRAME

ENGINE
PULLEY

LOCKWASHER

BOLT

FIG. 21

SERVICE AND ADJUSTMENTS

1.      REMOVE GASOLINE FROM FUEL TANK - Drain gaso-

line from fuel tank into a suitable container, out doors, 
away from fi re or fl ame. Wipe up any spilled gasoline.

2.   REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 
enough to allow chute rotator head to be raised and 
dis charge chute to be removed from snow thrower.

3.   REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.      REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and fl at washer securing pulley to engine crankshaft.  
Remove outside (auger) pulley only from crank shaft.

5.    SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 
re move the two (2) bolts and lock washers holding 
auger housing and frame together.

WARNING: As the last bolt is removed, 
have your assistant carefully lower the 
han dles down to the ground.

6.    REMOVE AUGER BELT from around pulley.

7.      RELIEVE TENSION ON TRACTION DRIVE BELT IDLER 

and remove traction drive belt from around pulleys.

HINT: Insert a 3/8" drive ratchet (in the “ON” position) into 
the square hole in idler arm and rotate ratchet clockwise 
to relieve tension.

8.    With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

9.      Place auger belt around and inside the groove of auger 

pulley only.

10. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 
auger belt and squeeze sides together above pulley 
so belt is fully seated in groove of pulley.

11. Bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 
become dislodged from the pulley (by catching the idler 
arm bracket while bringing snow thrower together), 
separate the snow thrower and re peat step 10.  Belt 
must be fully seated in pulley groove when bring ing 
the snow thrower together.

WARNING: Belt replacement requires 
separation of the snow thrower. While 
separating the auger housing from the 
frame assembly, it is important that an 
assistant stand in the operating po si tion 
and hold the snow thrower han dles. Se-
rious personal injury and/or damage to 
the unit could occur if the snow thrower 
should fall during the belt chang 

ing 

process.

TO REMOVE WHEELS (See Fig. 22)
•      Remove the klik pin and remove wheel from axle.

IMPORTANT: When installing wheel, be sure to use the in-
nermost hole in axle and the wheel hub hole.  To dis en gage 
drive system from the wheels (for pushing or trans port ing 
the snow thrower), remove klik pin from wheel hub and 
insert pin into the outermost hole in axle only.

FRAME
ASSEMBLY

AUGER 

HOUS ING

HANDLES

12. Install the two (2) hex bolts and lock washers and 

tighten securely.

13.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install fl at washer, lock-
washer and bolt and tighten securely (30-35 ft. lbs. 
torque).  Make sure belt is inside belt keeper.

14. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

15.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 
As sem bly / Pre-Operation section of this manual.

INNER 

HOLE

KLIK PIN

OUTER HOLE

WHEEL HUB

WHEEL

FIG. 22

Содержание 96192001100

Страница 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Страница 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Страница 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Страница 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Страница 5: ...FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pi...

Страница 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Страница 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Страница 8: ...ndle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFET...

Страница 9: ...HOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise S...

Страница 10: ...re engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute dire...

Страница 11: ...and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Mainte...

Страница 12: ...ois ture on the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole g...

Страница 13: ...LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain prop...

Страница 14: ...cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS section...

Страница 15: ...w1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark...

Страница 16: ...wly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower co...

Страница 17: ...engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel...

Страница 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Страница 19: ...19 SERVICE NOTES...

Страница 20: ...P8527ES 96192001100 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 22 18 26...

Страница 21: ...hrust 1 28 198636 Bolt Shear 29 174762X479 Skid Plate LH 30 405977X421 Auger Assembly RH 31 405976X421 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 17...

Страница 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 14 3 31 30 18 17 10 15 12 21 9 16 14 13...

Страница 23: ...14 179246 Washer Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 1...

Страница 24: ...REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 HANDLES 32 31 32 30 31 10 11 15 23 22 27 27 22 11 15 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 12 12 13 15 48 47 16 17 16 17 15 14 49...

Страница 25: ...8 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 180481 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve...

Страница 26: ...NOW THROWER MODEL NO PP8527ES 96192001100 DRIVE 4 4 4 1 2 5 5 1 2 1 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 1 2 5 5 8 9 10 6 41 14 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30...

Страница 27: ...ad 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 188226 Shaft Axle 28 197764 Shaft Short Hex 29...

Страница 28: ...EL NO PP8527ES 96192001100 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 47 47 48 46 44 49 50 51 52 35 55 34 33 32 38 36 41 6 37 39 42 43 11 11 44 45 41 30...

Страница 29: ...026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cov...

Страница 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 WHEELS DECALS 3 2 4 4 5 5 6 6 4 4 1 2 5 3 1 4 2 1 7 6 8 9...

Страница 31: ...er 2 406011 Decal Poulan Pro 8 5 HP 27 3 198524 Decal Danger Deflector 4 198527 Decal Danger 5 406192 Decal Poulan Pro 6 198525 Decal Instruction 7 198522 Decal Traction Lever 8 195822 Decal Auger Lev...

Страница 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

Отзывы: