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15

MAINTENANCE

LUBRICATION CHART

FRONT WHEEL    

   BEARING  ZERK

FRONT WHEEL    

   BEARING  ZERK

ENGINE

SPINDLE  

   ZERK 

SPINDLE  

   ZERK 

GENERAL PURPOSE GREASE

REFER TO MAINTENANCE  “ENGINE” SECTION

IMPORTANT:

  DO NOT OIL OR GREASE THE PIVOT POINTS WHICH 

HAVE SPECIAL NYLON BEARINGS.  VISCOUS LU BRI CANTS WILL 
ATTRACT DUST AND DIRT THAT WILL SHORT 

EN THE LIFE OF 

THE SELF-LU 

BRI CAT ING BEARINGS.  IF YOU FEEL THEY MUST 

BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE 
LU BRI CANT SPARINGLY.

BEFORE

EACH

USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY

8 HOURS

EVERY

25

HOURS

EVERY

50

HOURS

EVERY

100

HOURS

EVERY

SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE

STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and
ROS Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling

Check V-Belts

Replace Fuel Filter

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1

,

1,2

2

4

5

Change Engine Oil (without oil filter)

1,2

maint_sch-tr

actore

.R
OS

.e

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that 
have been subjected to operator abuse or negligence.  To 
receive full value from the warranty, operator must main tain 
tractor as instructed in this manual.

Some adjustments will need to be made periodically to 
properly maintain your tractor.
At least once a season, check to see if you should 
make any of the adjustments described in the Service 
and Adjustments section of this manual.
•  At least once a year you should replace the spark 

plug, clean or replace air fi lter, and check blades and 
belts for wear.  A new spark plug and clean air fi lter 
assure proper air-fuel mixture and help your engine 
run better and last longer.

BEFORE EACH USE

•      Check engine oil level.
•      Check brake operation.
•      Check tire pressure.
•      Check operator presence and 
       ROS systems for proper operation.
•      Check for loose fasteners.

Содержание 194563

Страница 1: ...YE PROTECTION DURING OPERATION Visit our website www poulan pro com WARNING Read this Manual and follow allWarnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 194563 10 11 04 TR Printed in U S A 02478 ...

Страница 2: ... parking brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic w...

Страница 3: ...h towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury ...

Страница 4: ...or near any unimprovedforest covered brush coveredorgrass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator A spark arrester for the muffler is available through your nearest authorized service center department SAFETY RULES 2 ...

Страница 5: ...l Steering Wheel Insert 1 Large Flat Washer Steering Boot Steering Wheel Adapter Seat 2 Keys Slope Sheet Key 1 Oil Drain Tube 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Extension Shaft ...

Страница 6: ...ole in pan Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down Get off seat without moving its adjusted p...

Страница 7: ...en com pleted Check engine oil level and fill fuel tank with gasoline Place freewheel control in transmission engaged position see TO TRANSPORT in Operation section of this manual Sit on seat in operating position depress clutch brake pedal and set the parking brake Place motion control lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Sta...

Страница 8: ... Seat is adjusted comfortably and tightened securely All tires are properly inflated For shipping purposes the tires were overinflated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiri...

Страница 9: ...s injury or death The safety alert symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in mi...

Страница 10: ...e engine FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the tractor with the engine off LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER PARKING BRAKE IGNITION SWITCH THROTTLE CHOKE CONTROL ROS ON POSITION MOTION CONTROL LEVER CLUTCH BRAKE PEDAL FIG 4 FREE WHEEL CONTROL ATTACHMENT CLUTCH LEVER LIGHT...

Страница 11: ...D ENGINE Move throttle control between half and full speed fast position NOTE Failure to move throttle control between half and fullspeed fast position beforestoppingmaycauseengine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine PARKING BRAKE ENGAGED POSITION MOTION CONTROL LEVER THROTTLE...

Страница 12: ...ord etc DEFLECTOR SHIELD FIG 6 TO OPERATE MOWER See Fig 6 Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on ro...

Страница 13: ...ontrol to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute ...

Страница 14: ...d that will suit the terrain and give best performance of the attachment being used NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual PURGE TRANSMISSION To ensure proper operation and performance it is recom mende...

Страница 15: ...in high ambient temperatures 2 Service more often when operating in dirty or dusty conditions E N G I N E Replace Oil Filter If equipped Check Transaxle Cooling Check V Belts Replace Fuel Filter 3 2 2 2 2 3 Replace blades more often when mowing in sandy soil 4 Not required if equipped with maintenance free battery 5 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten 1 1 2 2 4 5 ...

Страница 16: ...CIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemi cals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PR...

Страница 17: ...argingsystemwhichissufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level ...

Страница 18: ...out Water in engine or transmission will shorten the useful life of your tractor Use compressed air or a leaf blower to remove grass leaves and trash from tractor and mower CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers AIR FILTER Your engine will not ru...

Страница 19: ...i swaybar from chassis bracket by re moving retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IFANATTACHMENTOTHERTHANTHEMOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONTLINKSANDHOOKTHECLUTCHSPRIN...

Страница 20: ...ent nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Threefullturnsofadjustmentnutwillchangemower height about 1 8 Recheck measurements after adjusting FRONT TO BACK ADJUSTMENT See Figs 17 and 18 IMPORTANT DECK MUST BE LEVEL SIDE TO SIDE IF THE FOLLOWINGFRONT TO BACKADJUSTMENTISNECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVE...

Страница 21: ...m and nut A on brake rod If distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Engage transmission by placing freewheel control in transmission engaged position Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further main...

Страница 22: ...rom chassis and then from the fully charged battery RED cable last from both batteries TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right whenwheelsarepositionedstraightforward removesteer ing wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on yo...

Страница 23: ...e connected first to prevent sparking from acci dental grounding Lift seat pan to raised position DisconnectBLACKbatterycablefirstthenREDbattery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and keps nut as shown Tighten securely Slide terminal cover over terminal...

Страница 24: ...FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines a...

Страница 25: ...ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solen...

Страница 26: ... pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mow...

Страница 27: ...used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accor dance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or...

Страница 28: ... the Power Train Component and parts The cost of normal maintenance and replacement of service items which are not defective shall be paid for by the original purchaser C Securing Warranty Service Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet any Tecumseh Registered Service Dealer Tecumseh Authorized Service Distributor or Tecumseh Central Warehouse...

Страница 29: ...the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to me...

Страница 30: ...on of part For Techical Assistance call 1 800 829 5886 For a Parts Manual go to our website www poulan pro com support asp NOTE Electrolux Home Products provides parts and service through its authorized distributors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to continually improve all of its produ...

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