Poulan Pro 178112 Скачать руководство пользователя страница 31

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REPAIR PARTS

TRACTOR - - MODEL NUMBER PR20H42STC

ELECTRICAL

KEY

PART

NO.

DESCRIPTION

163465

Battery

74760412

Bolt Hex Hd 1/4-20unc X 3/4

156417

Case Battery Mech Hinge

153664

Switch Interlock Push-In

166181

Harness Socket Light

4152J

Bulb, Light # 1156

4799J

Cable Battery

146147

Cable Battery 6 Ga Red w/16 wire

175158

Fuse 20 Amp

73510400

Nut Keps Hex 1/4-20 Unc

4207J

Cable Ground 6ga 12 black

121305X

Switch Plunger Nc Gray

175566

Switch Ign

140401

Key Ign Molded Generic

170217

Harness Ign

71110408

Bolt Fin Hex 1/4-20uncx 1/2

131563

Cover Terminal Red

175141

Solenoid

121433X

Ammeter Rectangular

141940

Protection Loop

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

Содержание 178112

Страница 1: ...OR ALWAYS WEAR EYE PROTECTION DURING OPERATION WARNING Read this Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury IMPORTANT MANUAL Do Not Throw Away 178112 1 12 01 TR Printed in U S A ...

Страница 2: ...for Ride On Mowers IMPORTANT THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH SAFETY RULES DONOT Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments Themowercouldsuddenlyturnoverifaw...

Страница 3: ...ose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible CAUTION Do...

Страница 4: ...ead and observe the safety rules Followaregularscheduleinmaintaining caringforand using your tractor Follow the instructions under the Customer Responsi bilities and Storage sections of this owner s manual SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 16 19 ASSEMBLY 6 8 OPERATION 9 15 MAINTENANCE SCHEDULE 16 SERVICE AND ADJUSTMENTS 20 25 STORAGE 26 TROUBLESHOOTING 27 28 REP...

Страница 5: ...lt 5 16 18 x 1 1 4 1 Hex Bolt 3 8 16 x 1 1 Lock washer 3 8 Steering Wheel Insert Steering Sleeve Steering Wheel 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Seat 2 Mulch Blades 2 Keys Slope Sheet Steering Extension Shaft Steering Adapter 1 Oil Drain Tube For Future Use ...

Страница 6: ...onandlowershaftsandinstall 5 16 hex bolt and locknut Tighten securely Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straightforward Removesteeringwheeladapterfromsteeringwheeland slide adapter onto steering shaft extension Positionsteeringwheelsocrossbarsarehorizontal left to right and sli...

Страница 7: ...e with the instructions that follow FIG 2 BATTERY BOX DOOR SEAT PAN LABEL TERMINAL TERMINAL SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FLAT WASHER SEAT FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob Removeadjustmentknobandflatwashersecuringse...

Страница 8: ...lated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TOLEVELMOWERHOUSING intheService and Adjustments section of this manual TO INSTALL MULCHER PLATE See Fig 4 NOTE If you ...

Страница 9: ...ARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only OVER TEMP LIGHT PARKING BRAKE IGNITION ATTACHMENT CLUTCH DISENGAGED P KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 SEE SAFETY RULES SECTION ...

Страница 10: ...nginespeed CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKINGBRAKE Locksclutch brakepedalintothebrake position MOTION CONTROL LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjustthemowerdeckorotherattachmentsmountedtoyour tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its ...

Страница 11: ... throttle control to slow position NOTE Failure to move throttle control to slow position and allowingenginetoidlebeforestoppingmaycauseengineto backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorizeduse PARKING BRAKE ENGAGED POSITION MOTION CONTROL LEVER IGNITION KEY DISENGAGED POSITION ATTACHMENT CLUTCH LEVER ENGAGED POSITION BRAKE...

Страница 12: ...d height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulderbolt 3 8washer and3 8 16locknutandtighten securely Repeatforoppositesideinstallinggaugewheelinsame adjustmenthole TO TRANSPORT See Figs 5 and 9 When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewhe...

Страница 13: ...ng position Allow one minute for transmission to warm up This can be done during the engine warm up period The attachments can be used during the engine warm up period after the transmission has been warmed up andmayrequirethechokecontrolbepulledoutslightly BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weig...

Страница 14: ...IMPORTANT SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Place tractor safely on level surface with engine off and parking brake set Disengagetransmissionbyplacingfreewheelcontrolin freewheeling position See TO TRANSPORT in this section of manual Sitting in the tractor seat start engine After the engine is r...

Страница 15: ...rferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun Forbestresults adjustthemowercuttingheightsothat the mower cuts off only the top one third of the grass blades See Fig 11 For extremely heavy mulching reduce your width of cut on each pass and mow slowly Certaintypesofgr...

Страница 16: ...y 7 Tighten front axle pivot bolt to 35 ft lbs maximum Do not overtighten 1 12 3 2 5 5 6 7 GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor ...

Страница 17: ...he center hole may appear to be centered but are not Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced TRACTOR Always observe safety rules when performing any mainte nance BRAKE OP...

Страница 18: ...eration Tighten oil fill cap dipstick securely each time you check the oil level TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 SAE 30 TO CHANGE ENGINE OIL See Figs 14 and 15 Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface...

Страница 19: ...ternal surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirtyorpluggedcoolingfins and orcoolingshroudsremoved...

Страница 20: ...WER See Fig 18 Raise attachment lift lever to its highest position Slide mower under tractor with discharge guard to right side of tractor Lower lift lever to its lowest position Install mower in reverse order of removal instructions SUSPENSION ARMS RETAINER SPRINGS BOTH SIDES RETAINER SPRING ANTI SWAY BAR FRONT LINK COLLAR ENGINE PULLEY CLUTCH SPRING SMALL RETAINER SPRING SQUARE HOLE HOUSING GUID...

Страница 21: ...s1 8 to1 2 loweratfrontthanrear tighten nuts F against trunnion on both front links BOTH FRONT LINKS MUST BE EQUAL IN LENGTH FIG 19 SUSPENSION ARM LIFT LINK ADJUSTMENT NUT FIG 20 A A BOTTOM EDGE OF MOWER TO GROUND BOTTOM EDGE OF MOWER TO GROUND GROUND LINE TRUNNION SIDE TO SIDE ADJUSTMENT See Figs 19 and 20 Raise mower to its highest position At the midpoint of both sides of mower measure height f...

Страница 22: ... 24 TO REPLACE MOTION DRIVE BELT See Fig 25 Parkthetractoronlevelsurface Engageparkingbrake For assistance thereisabeltinstallationguidedecalonbottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over c...

Страница 23: ...rol lever in place loosen the adjustment bolt Move motion control lever to the neutral N lock gate position Tighten adjustment bolt securely NOTE Ifadditionalclearanceisneededtogettoadjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral position follow these steps Loosen t...

Страница 24: ...of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER BLACK cable first from chassis and then from the fully chargedbattery RED cable last from both batteries REPLACING BATTERY See Figs 29 and 30 CAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals ...

Страница 25: ...f tractor To replace reverse above procedure FIG 31 HEADLIGHT WIRE CONNECTOR Chokeshouldbeclosed Ifitisnot loosencasingclamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Replace air cleaner cover assembly and tighten knob TO ADJUST CARBURETOR Your carburetor is not adjustable If your engine does not operateproperlyduetosuspectedcarburetorproblems ...

Страница 26: ...NG IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let it run ...

Страница 27: ...heck replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Faulty solenoid or starter 4 Ch...

Страница 28: ...eplace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive belt 9 Blades improperly installed 9 Reinstall blades sharp edge down 10 Improper blades used 10 Replace with blades listed in this manual 11 Clogged mower deck vent holes from buildup of 11 Clean around mandrels to open vent holes...

Страница 29: ...ERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS SPEEDED UP THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YO...

Страница 30: ...30 REPAIR PARTS TRACTOR MODEL NUMBER PR20H42STC ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 D C AMPERES 45 16 16 22 21 52 ...

Страница 31: ... 4799J CableBattery 25 146147 Cable Battery 6 Ga Red w 16 wire 26 175158 Fuse 20 Amp 27 73510400 Nut Keps Hex 1 4 20 Unc 28 4207J Cable Ground 6ga 12 black 29 121305X Switch Plunger Nc Gray 30 175566 Switch Ign 33 140401 Key Ign Molded Generic 40 170217 HarnessIgn 41 71110408 Bolt Fin Hex 1 4 20uncx 1 2 42 131563 CoverTerminalRed 43 175141 Solenoid 45 121433X AmmeterRectangular 52 141940 Protectio...

Страница 32: ... MODEL NUMBER PR20H42STC CHASSIS 58 207 20 207 23 64 208 13 208 11 1 3 2 9 208 208 5 5 207 3 3 3 142 3 3 3 142 17 29 28 12 51 57 53 52 54 55 145 37 3 37 24 26 25 26 25 3 31 24 30 35 3 26 33 10 26 34 35 18 14 38 14 206 212 159 ...

Страница 33: ...ens LT PL 30 169470X428 Fender Footrest Pnt 31 136619 BracketFender 33 145244X428 Footrest Pnt Lh 34 145243X428 Footrest Pnt Rh 35 72110606 Bolt Rdhd Sht Sqnk 3 8 16 x 3 4 37 17490508 Screw Thdrol 6 16 18 x 1 2 TYT 38 169834 Bracket Asm Pivot Mower Rear 51 73800400 Nut Lock Hex W Ins 1 4 20 52 19091416 Washer 9 32 x 7 8 x 16 Ga 53 144697 Bracjet Grukke Lh 54 161464 Screw Hex Wshd 8 18 x 7 8 55 144...

Страница 34: ...8 61 41 40 53 35 55 36 42 62 35 36 22 39 34 16 1 77 77 30 52 56 64 65 212 63 116 70 57 96 26 25 19 24 26 26 76 78 75 74 27 26 15 37 51 27 51 48 151 202 49 47 50 120 81 156 166 165 82 168 163 14 164 21 8 10 83 159 161 198 158 162 169 150 84 16 199 16 61 71 200 73 16 61 197 95 89 69 ...

Страница 35: ... 61 17060612 Screw Thdrol 3 8 16 x 75 62 8883R Cover Pedal 63 175410 Pulley Engine 64 71170764 Bolt Hex 65 10040700 Washer 66 154778 Keeper Belt Engine 69 142432 Screw 70 134683 Guide Belt 71 169183 Strap Torque Lh Hydro 73 169182 Strap Torque Rh Hydro 74 137057 Spacer Axle 75 121749X Washer 25 32 x 1 1 4 x 16 Gauge 76 12000001 E Ring 77 123583X Key Square 78 121748X Washer 25 32 x 1 5 8 x 16 Gaug...

Страница 36: ...ARTS TRACTOR MODEL NUMBER PR20H42STC STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 29 17 43 91 2 1 41 42 37 36 37 38 63 11 39 44 51 54 33 35 34 68 67 67 67 13 65 68 15 15 15 29 29 82 ...

Страница 37: ...73540500 Crownlock Nut 5 16 24 Unf 36 155099 Bushing Strg 37 152927 Screw 38 159946X428 Insert Cap Strg Wh 39 19132411 Washer 13 32 X 1 1 2 X 11 Ga 40 7810H Lock nut 41 159945 Adaptor Wheel Strg 42 145054X428 Boot Steering Dash 43 121749X Washer 25 32 X 1 1 4 X 16 Ga 44 153720 Extension Steering Shaft LR LT 46 121232X Cap Spindle Fr Top Blk 51 73800500 Nut Lock Hex w Ins 5 16 18 54 74780520 Bolt F...

Страница 38: ... Seat 11 166369 Knob Seat 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sqnk 1 4 20x1 1 2 15 134300 Spacer Split 28x 88 16 121250X SpringCprsn 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5 16 18 Unc 22 73800500 Nut Hex Lock W Ins 5 16 18 24 19171912 Washer 17 32 X 1 3 16 X 12 Ga 25 127018X Bolt Shoulder 5 16 18 X 62 KEY PART NO...

Страница 39: ...ice 9 170456 Tire R T 20x10 8 Service 10 7152J Tube Rear Service Item Only 11 104757X428 Cap Axle Blk 1 50 X 1 00 144334 Sealant Tire 10 oz Tube 8 20 14 5 1 157032 DecalOper 2 176303 Decal Fender Auto 3 176308 Decal Hood LH 4 177020 Decal Side Panel Logo 5 170851 Decal HP Engine 6 169210 Decal By Pass Lt Hydro 8 170563 Decal Mower Warn Keep Hand Away 9 172740 DecalFenderLogo 10 157140 Decal Fender...

Страница 40: ...40 REPAIR PARTS TRACTOR MODEL NUMBER PR20H42STC ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 11 6 5 12 13 26 25 17 3 16 17 81 44 46 32 31 33 37 33 40 4 8 23 45 14 38 ...

Страница 41: ...r 14 148456 Tube Drain Oil Easy 16 11050600 Washer Lock Ext Tooth 3 8 17 17490624 Screw Thdrol 3 8 16x1 1 2 Tytt 23 169837 ShieldBRN DBRGuard 25 145996 ControlChoke 26 73920600 Nut Keps 3 8 24 UNF 29 137180 ArrestorSpark 31 174642 Tank Fuel 32 140527 CapFuel 33 123487X Clamp Hose Blk 37 137040 LineFuel 38 148315 Plug Drain Oil Easy 40 124028X Bushing Snap Nyl Black 44 17670412 Screw Hexwsh Thdrol ...

Страница 42: ...7 147 142 149 142 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 153 156 155 113 117 116 118 119 114 115 112 121 114 117 119 116 115 111 118 121 113 102 102 104 103 105 106 104 105 106 103 101 90 9091 92 92 93 94 93 95 ...

Страница 43: ...31845 Arm Assembly Pad Brake 54 133943 Washer Hardened 55 155046X421 Arm Idler 56 122052X Spacer Retainer 59 173442 Guard TUV Idler 67 171598 KnobRound 68 144959 V Belt 42 Mower 90 74760616 Bolt Fin Hex 3 8 16 Unc x 1 91 132274 Bracket Asm Noseroller LH 92 73800600 Nut Lock Hex W Ins 3 8 16 Unc 93 19171416 Washer 17 3 x 7 8 x 6 Ga 94 132264 Roller Nose 38 42 95 132273 Bracket Asm Noseroller RH 101...

Страница 44: ...44 REPAIR PARTS TRACTOR MODEL NUMBER PR20H42STC MOWER LIFT 15 20 16 1718 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13 37 41 36 40 38 ...

Страница 45: ...Link Lift RH Fixed Length 13 4939M RetainerSpring 15 173288 Link Front 16 73350800 Nut Jam Hex 1 2 13 Unc 17 130171 Trunnion Blk Zinc 18 73800800 Nut Lock W Wsh 1 2 13 Unc 19 139868 Arm Suspension Rear 20 163552 RetainerSpring 31 169865 Bearing Pvt Lift 32 73540600 Nut Crownlock 3 8 24 36 155097 Pointer Height Indicator 37 123935X Plug Hole Blk 1 485 1 515 Dia 38 17060516 Screw 5 16 18 x 1 40 1911...

Страница 46: ...s limited to 90 days from the date of original purchase 5 This Warranty applies only to products which have been properly assembled adjusted operated and main tained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 6 Exclusi...

Страница 47: ...IDE ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes ...

Страница 48: ...mers Brushcutters and Blowers 3 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part NOTE Electrolux Home Products provides parts and service through its authorized distribu tors and dealers therefore all requests for parts and service should be directed to your local dealer s The philosophy of Electrolux Home Products is to ...

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