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7

6

ADJUSTING JAW TIPS:

1.  Adjust jaw tips by turning 1 ¼” cap screw.

NOTE: 

Always use maximum pulling surface of jaw. To angle tip inward, turn cap screw clockwise. To angle tip outward, turn cap 

screw counterclockwise. Before pulling, always make certain machined caps are properly fitted to curved surface.

Incorrect

Incorrect

Correct Alignment

POSI LOCK®

 

100-TON & 200-TON 

Hydraulic Puller Systems 

Adjustments (continued)  |  Removing puller from cart

ADJUSTING SLIDE ROLLERS:

1.  Lower slide and puller assembly until it rests solidly on base.

2.  Loosen 5/8” hex bolt.

3.  Move roller using eye bolts on each side of roller.

4.   Adjust roller until equal spacing is obtained between mast and slide tube on both roller side and opposite side.

5.   Tighten locking nut on eye bolt.

6.   Tighten 5/8” hex bolt.

100-TON:

REMOVING PULLER FROM THE CART:

1.  Support puller weight using lifting brackets provided. 

2.  Close puller hoist vertical control valve.

3.  Disconnect puller hoist hose coupler at control panel. 

4.  Remove 2 of the  ½” bolts which fasten locking plate to the puller lift bracket.

5.  Remove puller from cart by rotating cart while keeping puller stationary.

200-TON:

REMOVING PULLER FROM THE CART:

1.  Support puller weight using lifting brackets provided. 

2.  Close puller hoist vertical control valve.

3.  Disconnect puller hoist hose coupler at control panel. 

4.  On each slide, remove the top and bottom  ½” bolts.  Do this on both the left and right slide, removing a total of 4 bolts. 

5.  While keeping the puller supported and balanced, remove from the cart by moving the puller forward. 

RETRACTING CYLINDER

:

I.  Place cylinder control valve in the “Retract” position. 

II.  Activate pump with jog switch. 

POSI LOCK®

 

100-TON & 200-TON 

Hydraulic Puller Systems

Set-up  |  Pulling an object

SET-UP:

1.  Transport the puller by use of the puller cart of forklift.

2.  Line the puller up to the workpiece. 

3.  Open the jaws. 

OPENING THE JAWS:

I.  Place cylinder control valve lever in “Oil Supply” position. 

II.  Place cage control lever in “Jaw Open” position and activate pump by pushing remote switch to the “On” 

position to open jaws to the desired spread.

CLOSING THE JAWS:

I.  Place cylinder control valve lever in “Oil Supply” position. 

II.  Place cage control lever in “Jaw Closed” position and activate pump by pushing remote switch to the “On” 

position to close jaws to the desired spread or for clamping.

EXTENDING CYLINDER

:

I.  Place cylinder control valve in “Extend” position.

II.  Activate pump with jog switch. 

7.  Adjust the jaw tips appropriately.  See ADJUSTING JAW TIPS on page 4. 

4.  Position the workpiece to be removed in between the jaws. 

5. Continue to adjust the height until the

 

workpiece and extending cylinder are aligned. See RAISING THE PULLER on page 3. 

6.  Close the jaws. 

PULLING AN OBJECT:

1.  Extend the cylinder ram towards the workpiece until there is contact. 

2.  Continue to extend the ram. The workpiece will begin to move gradually off the shaft. 

3.  Retract the cylinder.

4.  Completely remove the workpiece. 

NOTE: 

On a single acting cylinder the cylinder ram will retract without activating the pump.

 

               OPERATION IMPORTANT: 

Hydraulic power is one of  the safest methods for applying force when used correctly.  Be sure to 

              read all instructions, warnings and cautions carefully.  

Follow all safety precautions to avoid personal injury or property damage during system operation. Posi Lock cannot be responsible 

for damage or injury resulting from unsafe use of product, lack of maintenance or incorrect product and/or system operation.

It is important that the operator has a full understanding of all the instructions, warnings, cautions and safety regulations before 

starting to operate equipment. When in doubt contact Posi Lock at +1-701-797-2600. 

              MAINTENANCE: 

Always clean the puller after use and store in a clean, dry place. 

!

!

Содержание PH-100T

Страница 1: ...otected from external sources of damage such as excessive heat flame moving machine parts sharp edges and corrosive chemicals Always check to ensure that all cylinders and components are securely fastened IMPORTANT Inspect puller for dents cracks or excessive wear before each use Immediately replace worn or damaged parts It is recommended to use 3 jaw puller whenever possible for a more secure gri...

Страница 2: ... 5 in 89 mm 3 5 in 89 mm 1800 lbs 816 kg PH 100TDA 100 tons 890 kN 3 7 5 to 70 in 191 to 1778 mm 77 in 1956 mm 50 in 1270 mm 53 in 1346 mm 1 25 in 32 mm 3 5 in 89 mm 3 5 in 89 mm 2050 lbs 930 kg PH 123TDA 100 tons 890 kN 2 3 7 5 to 70 in 191 to 1778 mm 77 in 1956 mm 50 in 1270 mm 53 in 1346 mm 1 25 in 32 mm 3 5 in 89 mm 3 5 in 89 mm 2100 lbs 953 kg Double Acting Vertical PH 102DATV 100 tons 890 kN...

Страница 3: ...t This valve should be set at the desired rate and locked in place using the nut on the valve shaft An appropriate starting point is one full turn from the closed position This valve is a one way restrictor only and does not affect the rate at which the puller is raised POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Assembly Adjustments ASSEMBLY 1 Ensure that shipping crate firmly rests on lev...

Страница 4: ...of the puller cart of forklift 2 Line the puller up to the workpiece 3 Open the jaws OPENING THE JAWS I Place cylinder control valve lever in Oil Supply position II Place cage control lever in Jaw Open position and activate pump by pushing remote switch to the On position to open jaws to the desired spread CLOSING THE JAWS I Place cylinder control valve lever in Oil Supply position II Place cage c...

Страница 5: ... position 3 Place the jaw into the lower 3 jaw position 4 Place jaw from the left 2 jaw position into upper 3 jaw position to complete the transformation 1 Starting in a 2 jaw configuration move the cage cylinder from the 2 jaw position to the 3 jaw position POSI LOCK 100 TON 200 TON Hydraulic Puller Systems PH 123T Transformation ...

Страница 6: ...ening Spread ranges apply to all POSI LOCK 100 Ton and 200 Ton hydraulic puller systems Gears pulleys wheels sleeves and other press fit parts must fit within these limitations POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Spread Range POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Schematics PH 100T PH 123T ...

Страница 7: ...T 1013 3 8 Male 37 x 3 8 Female 37 3 X HT 1014 3 8 Male NPTF x 3 8 Female NPTF 2 Y HT 1134A 3 8 Male NPTF x 1 4 Male 37 2 Z HT 1134B 3 8 Male NPTF x 1 4 Male 37 1 POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Hydraulic Hoses and Components PH 100T PH123T Hydraulic Hoses and Components for 3 Jaw 100 Ton Pullers SYM PART DESC QTY AA PH10010 100 Ton Cylinder 1 BB HT 1103 3 Ton Cylinder 3 CC HT V...

Страница 8: ... 3 8 Female 37 x 3 8 Male 37 1 I HT 1113 3 8 Male NPTF x 3 8 Female NPTF 2000 PSI Relief 1 J HT 1130 3 8 Male NPTF x 3 8 Female NPTF x 3 8 Female NPTF 2 K HT 1131 3 8 Male NPTF x 3 8 37 3 N HT 1001 3 8 Male NPTF x 3 8 Female NPTF x 3 8 Female NPTF 1 O HT 1002 3 8 Male NPTF x 3 8 Male NPTF 1 P HT 1003 3 8 Male NPTF x 3 8 37 1 Q HT 1004 3 8 Male NPTF x 3 8 Female NPTF 1 R HT 1011 3 8 Female NPTF x 3...

Страница 9: ...eedle Valve 1 HH HT 1121 1 Way Valve 1 II HT 1117 Hoist Cylinder 1 JJ HT 1187 2 Section Flow Divider 1 KK HT GA3 Gauge Adaptor 1 LL PGB254TLM 10 000 PSI Gauge 1 MM PH 2022 Pump 1 NN HT 1135 16 10 000 PSI Hose 1 OO HT 1136 12 1 4 Hose 2 RR FHCH 38F Female Coupler 3 WW HT 1005 30 Hose 1 XX HT 1139 33 Hose 2 AA1 PH 927 10 10 000 PSI Hose 1 AA2 HT 1190 10 Return Hose 1 ST 1 HT ST1 Steel Line 1 ST 2 HT...

Страница 10: ...V HT 1006 3 8 Female NPTF x 3 4 BOSS 1 X HT 1014 3 8 Male NPTF x 3 8 Female NPTF 1 Y HT 1134A 3 8 Male NPTF x 1 4 Male 37 3 Z HT 1134B 3 8 Male NPTF x 1 4 Male 37 1 POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Hydraulic Hoses and Components PH 200T Hydraulic Hoses and Components for 200 Ton Puller SYM PART DESC QTY AA PH20013 200 Ton Cylinder D A 1 BB HT 1103 3 Ton Cylinder 4 CC HT VC4 4 Way...

Страница 11: ...ling screws 8 6 8 HT 1103 3 Ton cylinder 2016 3 2 4 HT 1104 Jaw 3 2 4 HT 1105 Jaw head for 3 jaw 1 POSI LOCK 100 TON 200 TON Hydraulic Puller Systems Parts List continued QUANTITY PART DESC 100T 123T 102T 200T HT 1106A Pin 1 X 4 1 8 4 3 6 HT 1106A 23 Pin 1 X 4 1 8 not plated 1 HT 1106B Pin 1 X 6 1 2 1 1 HT 1106C Pin 1 X 5 1 4 2 1 HT 1107 1 external snap ring 14 10 16 HT 1111 Cart 1 1 HT 1111A Mast...

Страница 12: ...ve oil 1 1 1 HT 1178 Decal cage control 1 1 1 HT 1180 Jaw end 3 2 4 HT 1181 Pin 2 X 6 3 2 HT 1182 2 external snap ring 6 4 4 QUANTITY PART DESC 100T 123T 102T 200T HT 1187 Flow divider for 2 jaw 1 2 HT 1190 10 return hose 1 1 1 HT 1191 Barbed male hose end 2 HT 1199 Adapter for pusher 1 1 HT 1205 Jaw head for 2 jaw 1 HT 1206 Cage rail w eyelet 2 jaw 1 HT 1207 Cage rail w o eyelet 2 jaw 1 HT 1208 C...

Страница 13: ...energy Proven design stable material selection and precision machining are the Delta keys to reliable performance you can depend on in a variety of applications Application Suggestions 1 For greatest efficiency and accuracy flow dividers should be used at near maximum rated inlet gallonage For quieter operations lowered RPM should be considered 2 Maximum 3500 and minimum 500 RPM inlet pressure rat...

Страница 14: ...levels out of each section In a unit consisting of any number of or sizes of sections P1Q1 P2Q2 PnQn Pi Qi In any actual case the above theoretical observations must be corrected to encompass the pressure drop and slip losses in the flow divider The pressure drop is primarily a function of the amount of fluid and viscosity At the usual viscosities 100 to 300 SSU encountered in hydraulic systems th...

Страница 15: ...s a general guide for the product described herein Any specific application should not be undertaken without independent study evaluation and testing for suitability Phone 815 397 6628 Fax 815 397 2526 E mail delta delta power com P Series Equal Flow Multi Sections Equal flow multi section units consist of several identical individual sections coupled together to divide a flow from a common pump s...

Страница 16: ...ng constitutes the only warranty made by the company In the unlikely event that product fails due to material or workmanship defect you are instructed to contact the POSI LOCK warranty division at 1 701 797 2600 or info posilock com Except where such limitations and exclusions are specifically prohibited by law the consumer s sole and exclusive remedy shall be the repair or replacement of the defe...

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