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Pop ProSet 3400 Скачать руководство пользователя страница 14

Page 14

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614

Fig. 1

Socket Head Cap

Screw (111)

Chamber (110)

Air Piston Assembly (66)

Tube Assembly (78)

Tube Assembly (78)

Hydraulic Oil Charging Procedure

!

IMPORTANT. TOOL MUST BE DISCONNECTED FROM THE AIR SUPPLY. USE ONLY APPROVED

HYDRAULIC OIL SPECIFIED IN THIS MANUAL.

1. Disconnect from air supply.

2. Remove Nose Housing (6) and Collector (113).

3. Remove four Socket Head Cap Screws (111) using 4mm Hex-Key wrench

(141-accessory). (Fig. 1)

4. Turn tool upside down and remove Chamber (110).

Then pull out Air Piston Assembly (66) and Tube Assembly (78). (Fig. 2)

5. Drain the oil from the tool into a waste oil container.

6. Clean the dirt off the Air Piston Assembly (66) and inner Chamber (110)

with a clean rag.
Apply a thin layer of Seal Lubricant to inner Chamber.

7. Loosen Jaw Guide (3) approximately 3 full turns or a 0.12" (3mm) gap

and loosen Fill Screw (53) approximately 3 - 3½ full turns or a
0.14"(3.6mm) gap (Fig. 3).

8. Secure the tool upside down again and pour hydraulic oil into Sleeve Lower (61) to the level of

the Backup Ring (white part) (21). (Fig. 4)

9. Push Air Piston Assembly (66) into Sleeve Lower (61) to half-way point so that dirty hydraulic

oil and air bubbles will come out from the loosened Fill Screw (53).
Hold Air Piston Assembly until no more oil or bubbles come out. (Fig. 5)

10. Loosely tighten Fill Screw (53) and pull out Air Piston Assembly (66).

11. Pour more hydraulic oil into Sleeve Lower (61) to the level of

the Backup Ring and push Air Piston Assembly (66) into
Sleeve Lower (61). Push Air Piston inwards then outwards 5-6
times in a slow, constant motion.
Then pull it out and check for bubbles rising to the oil
surface.
If there are still bubbles, repeat the procedure until there
are no more bubbles (Fig. 6).
It may be necessary to repeat this procedure 2-3 times to bleed all bubbles
from the oil.
If after 3 attempts, there are still bubbles in the oil, go back to step No.5 and start again by draining the hydraulic oil.

Fig. 2

Fig. 6

Sleeve Lower (61)

Air Piston Assembly (66)

Fig. 4

Backup Ring (21)

Sleeve Lower (61)

0.12"(3mm)

Fig. 3

0.14"(3.6mm)

Fill Screw (53)

Jaw Guide (3)

Fig. 5

Fill Screw (53)

Air Piston Assembly (66)

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Содержание ProSet 3400

Страница 1: ...INSTRUCTION MANUAL ProSet 3400 Series Pneumatic Blind Rivet Tool Toll Free 1 800 563 1293 Distributed by ...

Страница 2: ...roduction POP ProSet 3400 tools are light weight Air Hydraulic rivet setting tools recommended for use with genuine POP Brand Rivets per the following chart Rivet Diameter Rivet Type Material Body Mandrel 1 8 3 2 mm 5 32 4 0 mm 3 16 4 8 mm 1 4 6 4 mm Al Al 9 9 9 9 Al St SS 9 9 9 9 St St 9 9 9 9 Open End MultiGrip SS SS Mo St SS 9 9 9 9 Al Al 9 9 9 9 Al St SS Cu St 9 9 9 9 St St 9 9 9 9 Closed End ...

Страница 3: ...supply when adjusting servicing or removing any part of the tool 7 Keep fingers off the trigger when connecting the air supply or if the air supply fails 8 Keep fingers away from the front of the tool when connecting the air supply or setting rivets 9 DO NOT point the tool at anyone 10 DO NOT operate tool with the Nose Housing removed 11 DO NOT operate tool without the Deflector or Collector 12 DO...

Страница 4: ...ions 9 9 P449 1 Maintenance Manual 9 9 P551 1 Nosepiece for 4 size open end rivets 9 9 PRN414 1 Nosepiece for 5 size open end rivets 9 9 PRN514 1 Nosepiece for 6 size open end rivets 9 9 PRN614 1 Nosepiece for 8 size open end rivets Installed Installed PRN811 1 Jaw Pusher Assy for 4 5 size rivets 9 9 FAN276 064 1 Air Line Assembly 9 9 FAN276 154 1 4 mm Hex Socket Screw Key 9 9 DPN239 139 1 Warrant...

Страница 5: ...341 Fax 800 225 5614 Page 5 ProSet 3400 Tool Dimensions ProSet 3400 MCS ProSet 3400 4 21 107 mm 882 22 4 mm 12 17 309 mm 12 44 316 mm 4 21 107 mm 2 32 59 mm 4 06 103 mm 2 66 67 5 mm 4 21 107 mm 4 21 107 mm 882 22 4 mm 12 44 316 mm 4 06 103 mm 2 66 67 5 mm 2 32 59 mm 13 15 334 mm ...

Страница 6: ...l Collector 113 MCS tool only Open air supply valve by sliding red OS Slider 130 on side of tool see note below Insert rivet into nosepiece Position rivet in work piece Pull trigger to set rivet Release trigger if equipped MCS suction will draw spent mandrel into the collector Note The ProSet 3400 has an OS Open Shut Valve for switching the air supply ON and OFF to save air when the tool is not in...

Страница 7: ... surface of the Jaw Guide 4 REASSEMBLY OF INTERNAL PARTS AND JAW GUIDE Place the Jaws into the Jaw Guide and slide the Jaw Pusher Spring and Jaw Pusher into the Pulling Head Apply a small amount of Seal Lubricant to the Pulling Head threads and Jaw Guide Lock teeth Screw the Jaw Guide onto the Pulling Head until it stops Check to make sure the teeth are engaged Apply Jaw Lubricant to the Jaw area ...

Страница 8: ...ector turns the MCS suction ON Cleaning the Collector Silencer For optimum performance the Collector Silencer should be cleaned at regular intervals as per the Preventative Maintenance Schedule Note UNPLUG AIR SUPPLY while servicing Collector to avoid INJURY 1 CLEAN THE COLLECTOR Remove and empty the Collector 113 by turning counterclockwise Remove the Collector End Nut 122 17mm wrench and remove ...

Страница 9: ...d 121 Place Collector End Cap 120 on Collector End 121 Install and tighten Collector End Nut 122 on Collector End 121 Tool Assembly Torque Requirements Item Part No Description Torque Value 1 137 136 135 PRN811 PRN614 PRN514 PRN414 Nosepiece 8 size Nosepiece 6 size Nosepiece 5 size Nosepiece 4 size 60 65 in lbs 6 8 7 3 N m 61 DPN276 031 Sleeve Lower 55 63 ft lbs 75 85 N m 81 DPN276 043 Sleeve Lock...

Страница 10: ...Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 ProSet 3400 3400MCS Diagram ...

Страница 11: ...ton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 These items require Loctite 242 adhesive These items have a specific tightening torque as indicated in the Tool Assembly Torque Requirements table ...

Страница 12: ...DPN275 025 EXT Valve Head 2 2 72 DPN901 008 EXT Valve Spring 2 2 73 DPN275 024 EXT Valve Case 2 2 74 DPN275 023 EXT Valve Rod 2 2 75 DPN900 030 O Ring 2 2 Item Part No Description 3400 3400 MCS 76 DPN900 072 O Ring 1 1 77 DPN276 039 Tube Seal Case 1 1 78 FAN276 040 Tube Assembly 1 1 81 DPN276 043 Sleeve Lock Nut 1 1 82 DPN276 044 Bottom Plate 1 1 83 DPN276 045 J Valve Cap 1 1 84 DPN900 073 O Ring ...

Страница 13: ...0 013 O Ring 1 54 DPN900 007 O Ring 1 69 DPN900 071 O Ring 1 76 DPN900 072 O Ring 1 86 DPN900 074 O Ring 2 131 DPN900 078 O Ring 2 Part No Description FAN276 165 ProSet 3400 MCS Retrofit Kit Contains 47 DPN276 024 End Cap Plate 1 113 FAN276 055 Collector Assembly 1 FA203 408 Remote MCS MCS5000 Adaptor Kit for 4 5 6 Size Rivets Contains MCS5000 78 Adapter Cap 1 MCS5000 81 Strain Relief 1 PRT5250 24...

Страница 14: ...re the tool upside down again and pour hydraulic oil into Sleeve Lower 61 to the level of the Backup Ring white part 21 Fig 4 9 Push Air Piston Assembly 66 into Sleeve Lower 61 to half way point so that dirty hydraulic oil and air bubbles will come out from the loosened Fill Screw 53 Hold Air Piston Assembly until no more oil or bubbles come out Fig 5 10 Loosely tighten Fill Screw 53 and pull out ...

Страница 15: ...oosen the Fill Screw 53 approximately 3 3 full turns or a 0 14 3 6mm gap to allow excess hydraulic oil and bubbles to escape When no more oil comes out tighten the Fill Screw Fig 7 17 Wipe off any dirt and oil on the tool 18 Replace the Nose Housing 6 and Collector 113 Maintenance Preventative Maintenance Schedule Item Action Frequency Clean and lubricate Front End of tool See Front End Service 1 ...

Страница 16: ...be made to burn Use water spray regular foam dry chemical or carbon dioxide Environment WASTE DISPOSAL Do not flush to drain or storm sewer Contract authorized disposal service SPILLAGE Contain Spill Absorb onto inert material Shovel sweep or vacuum spill Handling Storage NFPA Class IIIB Storage Avoid prolonged breathing of mist or vapor Avoid prolonged or repeated contact with skin Avoid contact ...

Страница 17: ...loose Excess hydraulic oil in tool Perform Front End Service and clean inside of Nose Housing Tighten Nose Housing or Nosepiece Service tool by qualified service personnel MANDREL STICKING IN JAWS Jaws dirty or need lubrication Perform Front End Service to clean and lubricate Jaws RIVET FAILS TO INSERT INTO NOSEPIECE Incorrect nosepiece Shear ring stuck in hole of nosepiece Install correct nosepie...

Страница 18: ...ProSet 3400 ProSet 3400 MCS Conforms to the following standards EN ISO 12100 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC 93 44 EEC and 93 68 EEC Signed ____________________________________ Eymard Chitty Vice Preside...

Страница 19: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 19 Notes ...

Страница 20: ...applifast com 251 Cree Crescent Winnipeg MB Canada R3J 3X4 Tel 204 837 8361 1 800 563 1293 Fax 204 837 3520 1 800 974 1494 ...

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