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PW636i

Hardware Instruction Manual

1

PONOVO POWER CO., LTD

2F, 4Cell, Tower C, In.Do Mansion
No.48A Zhichun Road, Haidian District
Beijing, China (Post Code 100098)

Office

TEL. +86 (10) 82755151 ext. 8887
FAX +86 (10) 82755257

E-Mail [email protected]

Website www.ponovo.com.cn

PW636

i

HARDWARE INSTRUCTION MANUAL

VERSION:

PW636i-AE-2.03

DATE

:

21/09/2011

This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this
manual please contact PONOVO POWER CO., LTD in advance.

This manual represents the technical status for the moment of publishing. The product information,
description and specifications mentioned in the manual do not have any contact binding force and
PONOVO POWER CO., LTD remains the right to make modifications to the technical
specifications and configurations without prior notice. PONOVO POWER does not take
responsibility to the possible error/mistakes in this manual.

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Содержание PW636i

Страница 1: ...nual is the publisher of PONOVO POWER CO LTD To make any kind of copy of this manual please contact PONOVO POWER CO LTD in advance This manual represents the technical status for the moment of publishing The product information description and specifications mentioned in the manual do not have any contact binding force and PONOVO POWER CO LTD remains the right to make modifications to the technica...

Страница 2: ...oltage generators in series 19 7 Binary inputs and outputs 21 7 1 General Description 21 7 2 Binary Input 21 7 3 Polarity of Binary Inputs 22 7 4 Binary configuration 22 7 5 Isolation of Binary Inputs 22 7 6 Threshold for Binary Inputs 22 7 7 Binary Outputs 23 8 Getting ready for PC controlled operation 24 8 1 General description 24 8 2 Set IP address 24 8 3 Steps for setting IP address in PC 24 9...

Страница 3: ...escribes the optional accessories which will be used for dedicated applications At the test site user should also refer to other safety and test regulations required by his management authorities This test equipment must be operated by professional test people and careful reading of this manual is required before operating this test equipment The complete test system consists of PW636i test equipm...

Страница 4: ...o the voltage current output sockets 5 It s not allowed to feed external current into the current voltage output sockets 6 Disconnect the external circuit from the relay to avoid any influence to the test 7 Do not block the ventilation outlets 8 Avoid the equipment to be wet by rain 9 Do not switch on and operate the equipment in the place having explosive gas or water vapor 10 The 500V dangerous ...

Страница 5: ...igh speed counter inputs 4 DC measuring inputs 2 DC measuring inputs for testing transducers 5 Binary outputs 8 binary inputs in two groups 4 of dry contact type and 4 of semiconductor type 6 Low level outputs 12 low level outputs used for driving external amplifiers or testing Rogowski principle based relay 7 External amplifiers interface 8 GPS interface Can receive GPS pulse signal from optional...

Страница 6: ...in supply cable delivered LAN control cable delivered PC with PowerTest software properly installed Test leads connected to the test object Connecting PC 1 Connect the LAN cable between PC and PW636i 2 Connect the power cables for PC and PW636i 3 Connect PW636i ground socket to the protective ground 4 Power on the PC and PW636i 5 Run PowerTest software 4 Operation preparation ...

Страница 7: ...PW636i Hardware Instruction Manual 7 Block diagram 5 General description ...

Страница 8: ...hnology is applied Front panel 1 Current output group 1 2 Current output group 2 3 Voltage output 4 Auxiliary DC 5 DC measuring input 6 RJ45 Ethernet PC control port 7 Binary input group 1 8 LED indication 9 Earth socket 10 Binary output group 1 11 Pause button 12 Current booster interface Ethernet port The Ethernet port is used to connect to external PC via Ethernet control cable Please refer to ...

Страница 9: ...Signal 1 Current IA 2 Current IN 3 Current IB 4 Current IN 5 Current IC 6 Current IN 7 Current Ia 8 Current In 9 Current Ib 10 Current In 11 Current Ic 12 Current In 13 Voltage VA not used 14 Voltage VB not used 15 Voltage VC not used 16 Voltage VZ not used 17 Voltage VN not used 18 Not used 19 Not used 20 12V 100mA 21 12V GND 22 Range switcher 1 23 Range switcher 2 24 Range switcher 3 25 Range sw...

Страница 10: ... software will continue to run Release Pause button current voltage output will be recovered from the point where we push the Pause button current voltage output will be recovered from the software execution point at the moment we release the Pause button LED Indication The LED indication on the front panel gives information about the hardware working conditions In normal working condition the sta...

Страница 11: ...lamp Not lighted Lighted and flashing PAUSE lamp Not lighted push to light Not lighted push to light Overheat lamp Not lighted Not lighted Overload lamp V Not lighted Not lighted IA Not lighted Not lighted IB Not lighted Not lighted IC Not lighted Not lighted Ia Not lighted Not lighted Ib Not lighted Not lighted Ic Not lighted Not lighted ...

Страница 12: ...2 Rear panel 1 Binary input group 2 2 Binary output group 2 3 External amplifier and low level output interface 4 Ventilation 5 Power switcher 6 GPS interface 7 Multi kits synchronization interface 8 IP reset 9 Connector for mains supply ...

Страница 13: ...mation about the external amplifier please refer to External amplifier user manual Pin Signal 1 Low level output 1 2 Low level output 2 3 Low level output 3 4 Low level output 4 5 Low level output 5 6 Low level output 6 7 Low level output 7 8 Low level output 8 9 Low level output 9 10 Low level output 10 11 Low level output 11 12 Low level output 12 13 Low level output GND 14 Control signal 15 Hig...

Страница 14: ...al PGPS02 GPS based synchronization device DB9 Chassis contact male Note PPS means Pulse Per Second One popular application of GPS synchronized control is for end to end test for line protection relay Please refer to PGPS02 user manual for details Signal Contact pin Power 1 Ready 2 PPS 3 GND 5 GND 9 ...

Страница 15: ...ization interface This interface is used to connect more relay test kits for synchronized control In synchronized control mode only one PC is required to control all relay test kits Point by point synchronization is used to ensure the synchronization accuracy ...

Страница 16: ...ory setting Press this button Switching on the power for PW636i After this operation the IP address will be restored to the following settings IP address 191 168 1 133 Subnet mask 255 255 255 0 Note The IP after reset is only valid for the current operation If users need to fix the default IP please set it in IP set of PowerTest ...

Страница 17: ... Reclosing Harmonic Transient Playback 4V 3I U I T Relay AC U I T Relay DC SOFT Check Fuse Failure Advanced Transducer Power Swing CB operation Energy Meter R X characteristic check Synchronizer Line All modules Test modules which requires 6 current mode configuration General QuickTest QuickTest 4V 6I Differential State sequence State sequence 4V 6I Advanced Diff configuration Advanced differentia...

Страница 18: ...PW636i Hardware Instruction Manual 18 1 phase ac 3L N 1 0 180 A 1 phase dc 3L N 1 0 90 A Power 3 phase ac L N 3 800 VA at 64A 1 phase ac 3L N 1 1200 VA at 180A 1 phase dc 3L N 1 1400 W at 90A ...

Страница 19: ... connected in series Example Settings in QuickTest 4V 3I for IA and IB in series connection Set Ia and Ib with the same amplitude Set Ia and Ib angel as 180 deg Set Ia Ib as the quantity to change Voltage generators PW636i has 4 voltage generators Connect two voltage generators in series We can connect two voltage generators in series to get higher voltage output range Example VA and vvB are conne...

Страница 20: ...PW636i Hardware Instruction Manual 20 Note The maximum voltage output will become 600Vac in this case ...

Страница 21: ...rear panel Binary Input The device has 8 binary inputs Electricity is isolated in A H Space contact or active contact 15V 250V can be set by software The threshold impedance for space contact is shown below The threshold impedance for active contact can be set by software in 10V 250V When connecting active contact the polarity should be correct red to positive black to negative otherwise false tri...

Страница 22: ... The software interface for binary configuration A H shows below Notes Any end of binary input is prohibited from connecting with ground Isolation of the Binary Inputs All 8 binary inputs are gavanically isolated from each other Threshold for the Binary Inputs The threshold of 8 binary inputs can be independently set from the range of 0 250 Vdc ...

Страница 23: ...binary outputs in two groups The binary outputs 1 4 are placed on the front panel These 4 binary outputs are potential free relay contact output At the rear side of the kit there are another 4 binary outputs 5 8 These 4 binary outputs are high speed semiconductor type ...

Страница 24: ...stalled The computer with mounted NIC should be able to log on Internet properly Set IP address The IP address of PW636i is internally fixed as 192 168 1 133 when dispatched from the factory Steps for setting IP address in PC After the PowerTest is installed we need to set the IP address for the computer The IP address must be set as 192 168 1 The first three section can not be changed and the las...

Страница 25: ... section of IP address can be any number between 2 254 except 133 Step 5 Make the settings Select Use the following IP address Set IP address as 192 168 1 2 Set Subnet mask as 255 255 255 0 Press OK button to confirm the setting Step 6 Make the settings In Local connection window make the following selection Then click the OK button to complete the IP setting ...

Страница 26: ...is properly set we will see on the right bottom corner the following display If we see the following display on the right bottom corner then we need to make the check as mentioned bellow Check if control cable is connected Check if PW636i is powered up Check if IP address is set properly ...

Страница 27: ...101 Phpc01 current booster SAH0101 PACB108 scanning head SAS0101 Low level output and counter input cable SAW0014 Synchronization control cable SAW0015 Fiber optic cable MTRJ ST SAW0016 Fiber optic cable MRTJ MRTJ SAW0017 Standard accessories Item Part No Color coded current cables SAW0201 0203 Color coded voltage cables SAW0202 Signal cables SAW0204 0205 Flexible terminal adapter SAW0206 Flexible...

Страница 28: ...e used to monitor the current voltage outputs and binary input output status during the relay test process enabling the fast trouble shooting of wiring and test circuitry We can also use this provision to analyze the external signals such as phase angle power harmonic etc Main specifications of AR 10 AR 7D Item AR 10 AR 7D No of analog recording channel 10 7 Voltage input range 0 300Vac 0 300Vac d...

Страница 29: ... www ponovo com cn Table 8 2 Pulse signal level TTL or RS 232 Timing error between two RT GPS TYP 100ns MAX 500ns Pulse width 100ms Weight 640g Dimension W x H x D 95x45x160mm 9 3 PIRIG B Based Synchronization Device It converts external IRIG B signal into trigger pulse to synchronize several of our relay test equipment for synchronized test application SAG0102 PIRIG B Via the PIRIG B interface bo...

Страница 30: ...cuit breaker auxiliary contacts for complex test applications SAB0101 PSS01 This is one of the application examples 9 5 Phpc01 Current Booster Phpc01 current booster is designed to supply high compliance voltage even at small current range suitable for testing high burden electromagnetic current relays SAH0101 Table 9 5 Setting range 0 10A Accuracy 0 15 rd 0 05 rg typ 0 4 rd 0 1 rg guar Ranges 10A...

Страница 31: ...mpling distance 10 30 mm Maximum sampling pulse 100 pulses second 9 7 Low Level Output and Counter Input Cable SAW0014 This cable is used to connect amplifiers with PONOVO kit 9 8 Synchronization Control Cable Synchronization control cable is used to connect more relay test kits for synchronized control SAW0015 Synchronization control cable 9 9 Fiber Optic Cable SAW0016 SAW0017 Fiber Optic Cable 2...

Страница 32: ...ccessory Package contains the following articles 1 Colour coded current cables SAW0201 0203 colour coded current cable Amount 2xred 2xblack 2xyellow 2xblue 1xred 1xblack 1xyellow 1xblue The current cables to connect the PW636i output to other safety sockets of generally the current parts voltage and signal tripping ...

Страница 33: ...een 1x blue 1x black The voltage cables to connect the PW636i output to other safety sockets of generally the voltage parts current and signal tripping 3 Signal Cable SAW0204 0205 Signal cables Amount 2xred 2x black 2xred 2xblack It connects the PW636i with other different sockets generally with signal tripping and current voltage testing ...

Страница 34: ... 10xred 10xblack Flexible terminal adapter connect to screw clip terminals Notes One end of the adapters have no insulator users should make sure there is no output during connecting the adapters Users insert the non safety into the terminals and screw it firmly then connect the test lead with the other end ...

Страница 35: ...ce with safety jack Ponovo kit SAW0207 Flexible jumpers Amount 4xblack Flexible jumper connects current outputs in parallel 6 Crocodile Clips SAW0208 Crocodile clips Amount 2xred 2xblack 2xyellow 2xblue Crocodile clips for secondary side to connect to pins or screw types ...

Страница 36: ...lack U clamps for screws to connect regular test leads to screw clamp terminals relays Notes One end of the adapters have no insulator users should make sure there is no output during connecting the adapters Users insert the non safety into the terminals and screw it firmly then connect the test lead with the other end ...

Страница 37: ...ews to connect regular test leads to screw clamp terminals relays 9 Power Cord SAW0009 Power code Amount 1 piece Power cord connects the PW636i with power supply socket PONOVO will provide relevant plug socket according to different countries For the plug socket information please check the Chapter11 Appendix ...

Страница 38: ...piece Earthing lead connects the PW636i with ground to ensure kit safety Notes In order to avoid static induction users should connect the PW636i with ground reliably before testing 11 PC control cable LAN SAW0012 PC control cable LAN Amount 1 piece The LAN cable connects the PW636I with PC for communications ...

Страница 39: ... Transportation Case The large size case with wheels is designed for heavy transport stress with folding hand it is made of fireproof materials and smooth rolling rubber tires SAC0105 Transportation case Dimension 465x250x525mm WxHxD Weight 10Kg ...

Страница 40: ...ber 8 Input characteristic 0 400Vdc threshold or potential free Sample rate 20kHz Time resolution 50µs Max measuring time infinite Debounce Deglitch time 0 25ms Counting function 3kHz at pulse width 150us Galvanic isolation 8 galvanically isolation Binary input group 2 Number 4 Input characteristic 0 5V dc or dry contact Sample rate 100kHz Time resolution 10µs Max measuring time infinite Debounce ...

Страница 41: ...w level outputs Setting range 12 x 0 10Vpk Max output current 1mA Accuracy 0 025 typ 0 07 guar at 1 10Vpk Resolution 250uV Distortion 0 05 typ 0 1 guar Connection 19 pin combination socket rear side Power supply Nominal input voltage 110 240Vac Permissible input voltage 90 260Vac Nominal frequency 50 60Hz Permissible frequency 45 65Hz ...

Страница 42: ...00V 0 300Vac 0 300Vdc Current input range 0 30Aac 0 30Aac 0 30Adc Amplitude accuracy 0 5 Bandwidth DC 1 0kHz Sampling frequency 3 5kHz Voltage input impedance 300kΩ Transient input buffer 15s for all 10 inputs channels simultaneously at 3 0kHz Transient trigger threshold voltage or current manual Measurement function I AC V AC phase frequency power energy harmonics transient recording event record...

Страница 43: ...ockets are used smoothly in foreign countries PONOVO provides the plug sockets to our customers in different countries The followings are the sockets used in different countries 1 Plug Type B Type B adapter is mainly used in America Canada and Taiwan etc 11 Appendix ...

Страница 44: ... 2 Plug Type I Adapter The UK type plug is mainly used in United Kingdom India Pakistan Thailand Malaysia Singapore New Zealand and Hong Kong etc 3 Plug Type L Adapter Type L Adapter is mainly used in South Africa and British Standard 15A ...

Страница 45: ...l 45 4 Plug Type N Adapter This adapter is mainly used in Italy 5 Type G Adapter Type G Adapter is mainly used in German Finland France Norway Sweden Poland South Korean Austria Spain Hungary Czech Ukraine Turkey Brazil and Russia etc ...

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