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PU300/PU500 INSTALLATION MANUAL

 

  

 

 

                                            

 

10232-10.doc

Polyamp AB, Sweden 

www.polyamp.com 

Page 

5 (10) 

 

cable will not bridge the insulation barrier in 
case of coming lose. 

4. 

 

Start the converter with your external input 
disconnection device.  

Beware of hazardous voltages! 

 

The output voltage can be ad10% to 
-5%  of nominal output voltage with the 
potentiometer marked V.ADJ on the front 
panel. Clockwise turn increases the output 
voltage. The potentiometer has 15 turns. If 
you have connected units in parallel on the 
output, the procedure of adjusting the output 
voltage is described in 

3.3

 

Adjusting output voltage when 

units are

 paralleled on the output

 

on page 6. 

4. 

 

When the converter is disconnected, switch-off 
the input voltage with the disconnecting unit. 
Disconnect the input cables first, then output 
and last the protective case connection. 

 

3  Parallel connection 

 

If a redundant power supply system is requested, 
two or more converters can be connected in 
parallel. To achieve redundancy the number of 
converters must be dimensioned to carry the whole 
load even if one converter is faulty. Connect your 
load to the + output after the series diode (cathode), 
see 

Figure 1

Another reason for connecting two or more 
converters in parallel is to get more power. Use the 
output with series diode, see 

Figure 1

Figure 1. The series diod output marked with an 
arrow (option on PU500). 

 

3.1  Series diode on the output 

The series diode protects the converter output from 
external voltage sources. A series diode is 
necessary if the output is connected in parallel with 
another power supply or if you require redundant 
operation. If a converter breaks down with an 
internal short-circuit on the output and other 
converters are connected in parallel on the output, 
the broken unit will short-circuit the others if the 
series diode is not used. This might cause excessive 
heat or even fire in the faulty unit. 

If the series diode is used, the alarm relay will 
switch to ”ALARM” on the faulty unit if one 
converter breaks down in a redundant power supply 
system. Otherwise there will be no alarm indication 
from a faulty converter unless all units are in 
current limit and the output voltage drops 10% 
below nominal output voltage. 

Max. output current may have to be derated when 
using series diode. See data sheet. 

Do not forget to fuse the inputs separately to 
achieve redundancy. 

3.2  Connecting converters in parallel on 

the output 

The expected life of the converter is dependant on 
converter temperature. It is therefore important for 
paralleled unit to share the load as equal as possible 
to reduce the converter temperature. To achieve 
good current sharing the converters must have 
separate cables to the load. The cables should be 
dimensioned to have a voltage drop, U

d

, between 

the converter and the load at maximum current 
capacity, see 

Figure 2

 and 

Figure 3

.  

 

 

Figure 2. Voltage drop U

d

 = U

out

 - U

load

  

 

When the series diode

 

is used, which we 

recommend, the voltage drop should be 
approximately 1.0% of nominal output voltage 
(to also compensate for the negative 
temperature coefficient of the diode).  

 

When the series diode is 

not

 used

, this is not 

recommended,

 the voltage drop should be 

approximately 0.5% of nominal output voltage.  

 
 
Note that the voltage drop affects the load 
regulation (the voltage at the load), see 

Figure 3

Содержание PU300

Страница 1: ...PU300 PU500 INSTALLATION MANUAL 10232 10 doc Polyamp AB Sweden www polyamp com Page 1 10 PU300 PU500 Installation manual ...

Страница 2: ...e of printing However the information may have been updated since then Polyamp AB reserves the right to make changes in this manual without notice The exclamation point within an equilateral triangle is intended to alert the user to presence of important operating and maintenance instructions in the literature accompanying The lightning flash with arrowhead within an equilateral triangle is intend...

Страница 3: ...L SENSE 7 6 ALARM 7 7 INHIBIT 8 8 OUTPUT OVER VOLTAGE PROTECTION 8 9 ISOLATION VOLTAGE TEST 8 9 1 DC ISOLATION TEST OUTPUT TO CASE 8 9 2 DC ISOLATION TEST INPUT TO OUTPUT AND INPUT TO CASE 8 9 3 AC ISOLATION TEST INPUT TO OUTPUT AND INPUT TO CASE 9 9 4 AC ISOLATION TEST SIGNAL TERMINALS TO CASE 9 9 5 DC ISOLATION TEST SIGNAL TERMINALS TO CASE 9 9 6 AC ISOLATION TEST ALARM TO INHIBIT TERMINALS 9 10...

Страница 4: ...with the input power supply cord The disconnection device must be properly labelled and easy accessible 2 Installation The converter shall be mounted in an enclosure which meets the demands of EN60950 regarding fire voltage hazard and mechanical strength The converter is supplied with mounting plates With these you can mount the converter in any direction The converter is convection cooled and in ...

Страница 5: ...ith another power supply or if you require redundant operation If a converter breaks down with an internal short circuit on the output and other converters are connected in parallel on the output the broken unit will short circuit the others if the series diode is not used This might cause excessive heat or even fire in the faulty unit If the series diode is used the alarm relay will switch to ALA...

Страница 6: ...fore the series diode as in Figure 4 ii Repeat from i until you reach the desired output voltage at the load 5 To achieve good current sharing adjust all converters so that the voltage difference before the series diode is 0 00V between all units that are connected in parallel and so that the voltage at the load is still the desired 4 Multiple loads at the output If you are using several loads we ...

Страница 7: ...e load and not at the output of the converter and does thereby compensate for voltage drop in the cables between the converter and the load The maximum voltage compensation is 5 of nominal output voltage Do not disconnect the negative power connection from the converter to the load before the positive when the converter is running and external sense is used This might damage the converter and it i...

Страница 8: ... c 2 5kVa c 4kVd c Alarm Inhibit 2 5kVa c 4kVd c Table 2 Isolation test voltages If your AC isolation test equipment cannot supply enough current you can perform a DC isolation test with 4000Vd c 2500V x 2 x 1 1 4000Vd c where 1 1 safety factor 9 1 DC isolation test output to case 1 Disconnect all cables from the converter 2 Connect the input terminals of the converter to case 3 Connect the output...

Страница 9: ...ster from 0V to corresponding value in Table 2 Check that the leakage current does not exceed 5µA The voltage should not be applied for more than a few seconds or the Y capacitors might be damaged 5 Turn off the isolation tester and discharge the test voltage with a 10 M resistor between the signal terminals and case 9 6 AC isolation test alarm to inhibit terminals 1 Disconnect all cables from the...

Страница 10: ...d Connect the input again and measure the output voltage If the converter now starts the load was too heavy or there was a short circuit If there is an external short circuit remove it If the load is too large decrease the load or consult your Polyamp dealer 5 The unit is broken Contact your Polyamp dealer 11 2 The input fuse blows when the input is connected 1 Check that the input voltage polarit...

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