61
MAINTENANCE AND LUBRICATION
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
Carburetor float
bowl
50 H
6 M
500 (800)
Drain bowl periodically and
prior to storage
J
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
J
E
Choke cable
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Carburetor air
intake ducts/
flange
50 H
6 M
500 (800)
Inspect ducts for proper
sealing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; adjust; replace as
needed
"
Engine oil change
100 H
6 M
1000 (1600) Perform a break-in oil
change at one month
"
Oil filter change
100 H
6 M
1000 (1600) Replace with oil change
J
E
Valve clearance
100 H
12 M
1000 (1600) Inspect; adjust
J
E
Fuel system
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
J
E
Fuel filter
100 H
12 M
1000 (1600) Replace yearly
"
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
J
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
J
E
Ignition Timing
100 H
12 M
1000 (1600) Inspect
"
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
"
Perform these procedures more often for vehicles subjected to severe use.
E
Emission-Related Service
J
Have an authorized Polaris dealer perform these services.
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