71
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(Km)
Q
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; replace as needed
Cooling system
50 H
6 M
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
X
Radiator
50 H
6 M
1000 (1600) Inspect; clean external
surfaces
X
Cooling hoses
50 H
6 M
1000 (1600) Inspect for leaks
X
Engine oil change
100 H
6 M
1000 (1600) Change the oil and filter
X
Demand drive fluid 100 H
12 M
1000 (1600) Change fluid
X
Rear gearcase oil
100 H
12 M
1000 (1600) Change fluid
X
Transmission oil
100 H
12 M
1000 (1600) Change fluid
Fuel system
100 H
12 M
1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X
Engine mounts
100 H
12 M
1000 (1600) Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600) Inspect
Q
E
Spark plug
100 H
12 M
1000 (1600) Inspect; replace as needed
X
Wiring
100 H
12 M
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100 H
12 M
1000 (1600) Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100 H
12 M
1000 (1600) Inspect; replace as needed
Q
Brake fluid
200 H
24 M
2000 (3200) Change every two years
X
Q
ADC fluid
200 H
24 M
2000 (3200) Change every two years;
every 25 hours if extreme use
conditions (see page 80)
Spark arrestor
300 H
36 M
3000 (4800) Clean out
Q
E
Valve clearance
1000 H
-
10000
(16000)
Inspect; adjust
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed
