
2.5
MAINTENANCE INTERVALS
ITEM
MAINTENANCE INTERVAL
(WHICHEVER COMES FIRST)
REMARKS
HRS.
CALENDAR
MILES (KM)
▶
E
Air Filter (main element)
-
Weekly
-
Inspect; replace as needed
■
Brake Pad Wear
10 H
1 M
100 (160)
Inspect periodically
Battery
20 H
1 M
200 (320)
Check terminals; clean; test
Fuel System Check
20 H
1 M
-
Inspect; Cycle key to pressurize fuel pump; check
lines and fittings for leaks and abrasion
▶
E
Engine Breather
25 H
150 (250)
Inspect;
Replace if
necessary
▶
E
Engine Oil Change
(Break-in Period)
25 H
1 M
250 (400)
Perform a break-in oil change at one month or 20
hours, whichever comes first
▶
Front Gearcase Fluid
25 H
1 M
250 (400)
Inspect level; change demand drive fluid if
exposed to extreme use*
▶
Rear Gearcase Fluid
25 H
1 M
250 (400)
Inspect level
▶
Transmission Fluid
25 H
1 M
250 (400)
Inspect level
▶
General Lubrication
50 H
3 M
500 (800)
Lubricate all fittings, pivots, cables, etc.
Shift Linkage
50 H
6 M
500 (800)
Inspect, lubricate
■
Steering
50 H
6 M
500 (800)
Lubricate
▶
Front Suspension
50 H
6M
500 (800)
Lubricate
▶
Rear Suspension
50 H
6M
500 (800)
Lubricate
■
E
Throttle Cable /
TRS Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate; replace if necessary
E
Throttle Body Intake Duct
50 H
6 M
500 (800)
Inspect ducts for proper sealing / air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; replace as needed
Cooling System
50 H
6 M
500 (800)
Inspect coolant strength seasonally; pressure test
system yearly
▶
Radiator
50 H
6 M
500 (800)
Inspect; clean external surfaces
▶
Cooling Hoses
50 H
6 M
500 (800)
Inspect for leaks
▶
Engine Oil Change
100 H
6 M
1000 (1600)
Perform a break-in oil change at 20 hours or after
one month of operation; change more frequently
during cold weather operation
▶
Oil Filter Change
100 H
6 M
1000 (1600)
Replace with oil change
▶
Front Gearcase Fluid
100 H
12 M
1000 (1600)
Change fluid; also refer to 25 H interval
▶
Rear Gearcase Fluid
100 H
12 M
1000 (1600)
Change fluid
▶
Transmission Fluid
100 H
12 M
1000 (1600)
Change fluid
■
E
Fuel System
100 H
12 M
1000 (1600)
Check for leaks at tank cap, fuel lines, fuel pump;
replace lines every two years
▶
Engine Mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust Pipe / Silencer
100 H
12 M
1000 (1600)
Inspect
■
E
Spark Plug
100 H
12 M
1000 (1600)
Inspect; replace as needed
▶
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing, security; apply dielectric
grease to connectors subjected to water, mud,
etc.
■
Clutches
(Drive and Driven)
100 H
12 M
1000 (1600)
Inspect; clean; replace worn parts
Содержание Sportsman 850 Touring EPS
Страница 4: ......
Страница 6: ......
Страница 72: ...2 40 NOTES MAINTENANCE ...
Страница 78: ...3 6 OIL FLOW DIAGRAM ENGINE COOLING SYSTEM ...
Страница 93: ...3 3 21 WATER PUMP ASSEMBLY TORQUE SPECIFICATIONS ENGINE COOLING SYSTEM ...
Страница 94: ...3 22 STATOR COVER ASSEMBLY TORQUE SPECIFICATIONS ENGINE COOLING SYSTEM ...
Страница 100: ...3 28 VALVE COVER ENGINE COOLING SYSTEM ...
Страница 101: ...3 3 29 CAMSHAFT CARRIER CAMSHAFT ROCKER ARM ENGINE COOLING SYSTEM ...
Страница 102: ...3 30 CYLINDER HEAD VALVES INTEGRATED THROTTLE BODY ENGINE COOLING SYSTEM ...
Страница 103: ...3 3 31 VALVE AND SPRING HEIGHT DETAIL SPM850 ENGINE COOLING SYSTEM ...
Страница 104: ...3 32 VALVE AND SPRING HEIGHT DETAIL SPM1000 ENGINE COOLING SYSTEM ...
Страница 105: ...3 3 33 PISTON CONNECTING ROD ENGINE COOLING SYSTEM ...
Страница 106: ...3 34 CRANKSHAFT ENGINE COOLING SYSTEM ...
Страница 107: ...3 3 35 CRANKCASE ENGINE COOLING SYSTEM ...
Страница 108: ...3 36 CRANKCASE UPPER ENGINE COOLING SYSTEM ...
Страница 109: ...3 3 37 BALANCE SHAFT BALANCE SHAFT TIMING ENGINE COOLING SYSTEM ...
Страница 110: ...3 38 CRANKCASE LOWER WITH OIL PUMP ENGINE COOLING SYSTEM ...
Страница 111: ...3 3 39 STATOR COVER FLYWHEEL WATER PUMP COUPLER ENGINE COOLING SYSTEM ...
Страница 112: ...3 40 WATER PUMP WATER PUMP COUPLER STATOR ENGINE COOLING SYSTEM ...
Страница 113: ...3 3 41 DRIVE COUPLER REAR STARTER GEAR ENGINE COOLING SYSTEM ...
Страница 141: ...3 3 69 CRANKCASE ASSEMBLY UPPER ENGINE COOLING SYSTEM ...
Страница 143: ...3 3 71 BALANCE SHAFT TIMING ENGINE COOLING SYSTEM ...
Страница 145: ...3 3 73 CRANKCASE SEALANT AND TORQUE VALUES ENGINE COOLING SYSTEM ...
Страница 154: ...3 82 NOTES ENGINE COOLING SYSTEM ...
Страница 160: ...4 6 FUEL TANK FUEL TANK ASSEMBLY VIEW FUEL SYSTEM ...
Страница 170: ...4 16 EFI SYSTEM LAYOUT EFI SYSTEM ASSEMBLY VIEW FUEL SYSTEM ...
Страница 204: ...4 50 NOTES FUEL SYSTEM ...
Страница 217: ...5 5 13 DRIVE CLUTCH SERVICE DRIVE CLUTCH EXPLODED VIEW ALL MODELS PVT SYSTEM ...
Страница 245: ...6 6 11 Primary Shaft Rear Output Shaft Reverse Shaft Coupler Input Shaft TRANSMISSION ...
Страница 246: ...6 12 Cam Shift Shaft Bellcrank Shift Shaft TRANSMISSION ...
Страница 254: ...6 20 TRANSMISSION EXPLODED VIEW TRANSMISSION ...
Страница 330: ...7 74 NOTES FINAL DRIVE ...
Страница 338: ...8 8 STEERING EPS STEERING ASSEMBLY VIEW EPS MODELS STEERING SUSPENSION ...
Страница 372: ...8 42 NOTES STEERING SUSPENSION ...
Страница 374: ...9 2 BRAKE SYSTEM TROUBLESHOOTING 9 25 BRAKE SYSTEM TROUBLESHOOTING 9 25 BRAKE NOISE TROUBLESHOOTING 9 26 BRAKE SYSTEM ...
Страница 377: ...9 9 5 BRAKE SYSTEM ASSEMBLY VIEWS SPORTSMAN SCRAMBLER 850 BRAKE SYSTEM BRAKE SYSTEM ...
Страница 378: ...9 6 SPORTSMAN SCRAMBLER 1000 BRAKE SYSTEM BRAKE SYSTEM ...
Страница 379: ...9 9 7 SPORTSMAN SCRAMBLER INTERNATIONAL BRAKE SYSTEM BRAKE CALIPER EXPLODED VIEW BRAKE SYSTEM ...
Страница 381: ...9 9 9 BRAKE SYSTEM ...
Страница 436: ...11 22 INSTERMENT CLUSTER TROUBLESHOOTING INSTRUMENT CLUSTER KEY OFF NO POWER ELECTRICAL ...
Страница 437: ...11 11 23 INSTRUMENT CLUSTER KEY ON NO POWER ELECTRICAL ...
Страница 438: ...11 24 INSTRUMENT CLUSTER NO HIGH BEAM INDICATOR ELECTRICAL ...
Страница 439: ...11 11 25 INSTRUMENT CLUSTER NO INCORRECT FUEL LEVEL ELECTRICAL ...
Страница 492: ...11 78 EPS TROUBLESHOOTING ELECTRICAL ...
Страница 497: ...11 11 83 BREAKOUT WIRING DIAGRAMS AWD NON ETC AWD INPUT ETC COOLING FAN CRANKSHAFT POSITION SENSOR ELECTRICAL ...
Страница 499: ...11 11 85 INTAKE AIR TEMP SENSOR NON ETC THROTTLE POSITION SENSOR NON ETC TMAP ETC TMAP NON ETC ELECTRICAL ...
Страница 500: ...11 86 NOTES ELECTRICAL ...