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MAINTENANCE

PERIODIC MAINTENANCE

WARNING

Do not attempt any maintenance procedures that are not described in this

manual or that you are not comfortable performing. Some maintenance

procedures are more extensive and may require special training, tools, and

equipment. An authorized POLARIS dealer can perform any service that may

be necessary for your vehicle.

WARNING

Be sure to properly reinstall all components that were removed during any

maintenance. For example, some parts are made and positioned to deflect

heat, and failing to reinstall heat shields properly can lead to a fire.

WARNING

Hot parts can cause burns. To avoid burns, do not touch hot components or

attempt maintenance before allowing to cool. Surfaces that could be hot during

and after operation can include components of the:

•  Engine and exhaust
•  Brakes
•  Shock absorbers

WARNING

Before service or maintenance, make sure the transmission is in Park and the

engine is off with the key removed. Moving parts can contact body parts or

clothing. Running the engine while servicing can lead to serious injury, electric

shock, burns, fire, carbon monoxide poisoning, and death.

WARNING

Do not run engine with any covers removed. Contact with exposed belt or

moving parts can cause serious injury.

MAINTENANCE

Содержание RZR Pro R 2022

Страница 1: ...OWNER S MANUAL For Maintenance and Safety 2022 RZR Pro R...

Страница 2: ...defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your...

Страница 3: ...Owner s Manual RZR Pro R...

Страница 4: ...Bluetooth Sig Inc ANSI is a registered trademark of American National Standards Institute WALKER EVANS RACING is a registered trademark of Walker Evans Enterprises Incorporated exFAT is a registered t...

Страница 5: ...the engineering design and development of your POLARIS vehicle For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manu...

Страница 6: ...on which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE provides key...

Страница 7: ...tures and Controls 27 Ride Command Display if equipped 65 Operation 77 Emission Control Systems 81 Maintenance 83 Specifications 149 Polaris Products 151 Troubleshooting 153 Warranty 177 Maintenance L...

Страница 8: ...6...

Страница 9: ...OHVA Recreational Off Highway Vehicle Association provides both an online safety e course and a hands on safety course To access this training visit www rohva org Other sources of safety information i...

Страница 10: ...q and engine serial number w in the spaces provided Remove the spare key and store it in a safe place The ignition switch must be replaced if all keys are lost Vehicle Model Number Vehicle Identifica...

Страница 11: ...effect of a modification or accessory on the safe use of your vehicle You are responsible for injuries related to modifications to the vehicle Modifications or accessories may Damage machine componen...

Страница 12: ...t flat on the floor and have both hands on the steering wheel or on a passenger hand hold Do not allow children who need child safety seats or booster seats to ride in the vehicle The vehicle is not d...

Страница 13: ...operation page 131 Tires Inspect condition and pressure page 25 page 126 Wheels Lug Nuts Inspect ensure fastener tightness page 127 Fuel and oil Ensure proper levels and condition page 92 Coolant Ens...

Страница 14: ...other flammable material or debris especially near the exhaust system Passenger Hand Hold Always adjust the hand hold to a comfortable position for your passenger before operating Make sure the clasps...

Страница 15: ...s can become higher Make sure tire pressures match the specifications listed in the table below Only use the size and type of tires specified for this vehicle Do not operate your vehicle with worn or...

Страница 16: ...terial getting in your eyes and help prevent loss of vision POLARIS recommends wearing approved Personal Protective Equipment PPE that have markings indicating they are designed to standards such as V...

Страница 17: ...as gasoline can be extremely flammable To reduce the risk of serious injury or death never carry fuel or other flammable liquids on this vehicle Rollovers crashes rough riding or changes in elevation...

Страница 18: ...Always do a low speed reconnaissance run prerun to become aware of anything you may encounter High speed off road operation can lead to loss of control crashes or hard landings that can seriously inju...

Страница 19: ...the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path Abrupt application of the accelerator pedal can cause the tires to lose...

Страница 20: ...rtopping a hill Slow down when you reach the crest of a hill Never blindly go over the crest of a hill or a drop off at high speed An obstacle a sharp drop or another vehicle or person could be on the...

Страница 21: ...ter leaving water test the brakes Apply them lightly several times while driving slowly The friction will help dry out the pads Riding on sand dunes Use extra caution when operating on or near dunes B...

Страница 22: ...wly and carefully until you can drive straight downhill Do not continue driving if your vehicle may be damaged or if you were in a crash or rollover Operating the vehicle while damaged or after a cras...

Страница 23: ...Materials Engine exhaust and other vehicle components can be very hot during and after use Do not idle or park the vehicle over anything that could contact the exhaust system and catch on fire such as...

Страница 24: ...or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours...

Страница 25: ...our vehicle always read and follow the instructions of the labels on the vehicle Never remove any labels from your vehicle If a label becomes illegible or comes off contact your POLARIS dealer for a r...

Страница 26: ...tion when turning even from a stop Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid sidehilling riding across slopes Require Proper Use of Your Ve...

Страница 27: ...risk of losing control Loads should be centered and carried as low as possible in box For stability on rough or hilly terrain reduce speed and cargo PRO R MAXIMUM CARGO BOX LOAD 300 lbs 136 kg TIRE PR...

Страница 28: ...s in the clean side of the intake tube The air filter must be properly seated before the lid is reinstalled Please reference your owner s manual for additional information regarding air filter service...

Страница 29: ...do the following View vehicle specific information Access your Polaris Garage Download and view the owner s manual View accessory instructions Watch how to videos Access warranty information Check fo...

Страница 30: ...COMPONENT LOCATIONS q Roof w ROPS Frame e Steering Wheel r Front Lights t Radiator y Cargo Box u Tail Lights i Fuel Cap o Cab Door 28 FEATURES AND CONTROLS...

Страница 31: ...en the steering wheel is at the desired position TELESCOPE STEERING WHEEL IF EQUIPPED On models equipped with a telescope steering wheel the steering wheel can be adjusted by pressing the release leve...

Страница 32: ...nt lights Check engine and power steering warning indicators will appear on the display in this mode but will turn off when the vehicle is started if no issues are present ON Electrical circuits are o...

Страница 33: ...hree positions q High Beams w Low Beams e Headlights Off DRIVELINE MODE AWD SWITCH The ignition switch key must be in the ON RUN position to operate the Driveline Mode system The Driveline Mode switch...

Страница 34: ...de e Sport Mode MODE DESCRIPTION Race Mode Allows MAX engine feedback when pressing the throttle pedal Rock Mode Allows minimized engine feedback when pressing the throttle pedal Sport Mode Allows sli...

Страница 35: ...hicle is equipped with two 12 volt accessory outlets One is in the front portion of the center console in front of the gear selector The other is in the armrest storage bin Use the outlets to power an...

Страница 36: ...tion the EPS will shut down after 5 minutes of engine inactivity The EPS warning indicator will illuminate to indicate the EPS has shut down NOTE The EPS shuts down automatically to conserve the batte...

Страница 37: ...he momentary MAX FIRM button is on the right When this button is pressed the suspension will immediately switch to maximum compression damping The vehicle will maintain this setting if the button is c...

Страница 38: ...mping for frequent cornering events Best feeling of the front wheels for frequent cornering events Comfort Mode Low compression and rebound damping to allow the shock to move and absorb smaller suspen...

Страница 39: ...side of the steering wheel Volume can be adjusted by pressing the bottom lower volume or the top higher volume of the button Audio can be paused or resumed by pressing the pause button Refer to the R...

Страница 40: ...at Make sure the seat tabs at the front edge of the seat slide onto the seat retainer tubes 5 Press down firmly at the rear of the seat to engage the rear latches SEAT ADJUSTMENTS DRIVER S SEAT ADJUST...

Страница 41: ...seat position remove the seat and remove the four bolts e located on the two seat frame members The seat frame members can be moved forward or backward to the desired position The passenger seat can...

Страница 42: ...cluding pilot lights from water heaters furnaces or clothes dryers To avoid fires and explosions follow these precautions when refueling Do not smoke Wipe up any spilled fuel WARNING Gasoline is poiso...

Страница 43: ...le inside the tank To avoid fires and explosions do not overfill the tank Allow room for gasoline to expand inside the tank by leaving the tank neck empty Use only 91 octane or higher unleaded fuel mi...

Страница 44: ...rness with built in interlock The safety harness requires proper adjustment for each rider and will need to be adjusted when riders change seats WARNING Improper use or adjustment of the harness can c...

Страница 45: ...wear include the buckle tongue area the shoulder guide area and any place where the belt makes contact with vehicle or seat Corrective Action Replace entire belt system 2 Inspect buckle for proper op...

Страница 46: ...retractor operation if equipped When pulled and released slowly seat belt must spool out and retract without locking Corrective Action Replace entire belt system 7 Inspect mounting hardware on all bel...

Страница 47: ...uipped on 6 pt harnesses Shoulder belts not adjustable on retractable 6 pt harness How to use the red straps and tilt lock feature to tighten and loosen the belts When the tilt lock is down q the belt...

Страница 48: ...ten for a click Check fit and make sure buckle is secure 3 Tighten shoulder belts If your harness is equipped with non retracting adjustable shoulder belts tighten the shoulder belts until they are sn...

Страница 49: ...in the door or hangs out of the vehicle SUB ZERO SEAT BELT HARNESS CAUTION If the red warning section of the safety label becomes visible at all times this harness must be replaced On models equipped...

Страница 50: ...ove the seats then remove the panel to reach serviceable engine components Remove the panel by turning the close off knobs q 1 4 turn CARGO BOX ACCESS The entire cargo box layer can be lifted to acces...

Страница 51: ...hifting problems NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result Always shift when the vehicle is stationary and the engine is at...

Страница 52: ...dal w down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns normally before starting the engine NOTICE When tr...

Страница 53: ...nlock When in All Wheel Drive the front drive is engaged with the front differential in the open state The open state allows the front wheels to spin at different speeds for improved turning ability I...

Страница 54: ...s containing alcohol to clean the instrument cluster Do not allow insect sprays to contact the lens Immediately clean off any gasoline that splashes on the instrument cluster q Speedometer w Tachomete...

Страница 55: ...LE WARNING Do not continue driving if you think or feel the vehicle may be damaged or if you were in a crash or rollover Operating the vehicle while damaged or after a crash or rollover can cause loss...

Страница 56: ...ued operation could result in permanent damage to the EPS unit and increased steering effort For more information see the Electronic Power Steering EPS section Engine Hot This lamp illuminates to indi...

Страница 57: ...tank is low Neutral The neutral indicator lamp illuminates when the transmission is in neutral and the ignition key is in the ON position Helmet Seat Belt WARNING Seat Belt indicator lamp is a remind...

Страница 58: ...CATOR ICON FUNCTION High Beam This lamp illuminates when the headlamp switch is set to high beam Park Brake if equipped Lamp illuminates when the Park Brake is applied if equipped 56 FEATURES AND CONT...

Страница 59: ...igh Gear L Low Gear N Neutral R Reverse Gear P Park Gear Signal Error or shifter between gears w AWD Indicator This indicator displays the active driveline mode when the vehicle is in gear e Service I...

Страница 60: ...distance traveled by the vehicle Trip Meters T1 T2 A trip meter records the distance traveled by the vehicle if reset before each trip To reset see page 61 Engine Hours Total hours of engine operation...

Страница 61: ...ired option 2 Press MODE to select the option 3 Press either toggle button to cycle to the desired setting 4 Press MODE to save and exit to the settings menu 5 Press and hold the MODE button to exit t...

Страница 62: ...s MODE to select and exit to the settings menu CLOCK The clock must be reset any time the battery has been disconnected or discharged 1 Press and hold the MODE button to enter the settings menu 2 Pres...

Страница 63: ...er to track the distance traveled during a specific trip or period of time Reset the meter to zero before traveling 1 Press either toggle button to cycle to the desired trip meter option T1 or T2 2 Pr...

Страница 64: ...it or press either toggle button to change the value Press MODE to save and exit to the settings menu PIN ACTIVATED SECURITY SYSTEM P A S S IF EQUIPPED INSTRUMENT CLUSTER For vehicles with the Ride Co...

Страница 65: ...nu The vehicle will now require passcode entry before next startup You can exit the OPTIONS menu three different ways Toggle to EXIT and press the MODE button Hold the MODE button for a few seconds Do...

Страница 66: ...he EPS lamp illuminates retrieve the active error codes from the display q Failure Mode Indicator FMI w Suspect Parameter Number SPN e Code Count 1 Press and hold the MODE button to enter the settings...

Страница 67: ...valid for 90 days after the release date Please keep your trail data up to date Download the latest trails at http ridecommand polaris com NOTICE Using the display for an extended period of time while...

Страница 68: ...the following radio equipment or components that contain radio equipment COMPONENT COMPONENT ID MANUFACTURER 9200 Series Display RC 7 Polaris Industries Inc This device contains license exempt transm...

Страница 69: ...ting Frequency 2402 2480 MHz Max RF Transmitting PWR 0 2432 W Other transmitting radio frequencies may exist outside of EU markets Hereby Polaris Industries Inc declares that the above radio equipment...

Страница 70: ...meter Tachometer i Gear Status RIDE COMMAND BUTTONS BUTTON DESCRIPTION FUNCTION Menu Button Press the Menu button to access the settings To reboot the display press and hold for 5 seconds Gauge Screen...

Страница 71: ...Bluetooth connected phone including recent calls contacts dialer and messages Audio Button Press the Audio button to access the Radio Weather USB and connected Bluetooth music interface Volume Decrea...

Страница 72: ...eft toolbar 3 Select Engine Start Lockout 4 If this your first time activating P A S S you will be prompted to enter a new passcode Enter and verify new passcode Please record your passcode 5 Turn Eng...

Страница 73: ...d All Wheel Drive AWD Unlock When in All Wheel Drive the front drive is engaged with the front differential in the open state The open state allows the front wheels to spin at different speeds for imp...

Страница 74: ...your gauge screens press the gear icon located in the lower right corner of the display SETTINGS From the setting menu you can view vehicle information manage Bluetooth devices update display softwar...

Страница 75: ...d Digital While in the digital gauge view mode press w to invert the MPH and RPM units DISPLAY MODE From the Control tab e select the display mode from the available options y The display mode can be...

Страница 76: ...signal strength e Wireless Internet Signal Strength Displays current wireless internet signal strength r Fuel Level Displays current fuel capacity percentage t Vehicle Direction Displays vehicle dire...

Страница 77: ...On the RIDE COMMAND display select the Settings menu on your display by pressing the POLARIS icon at the top of the screen 3 Select General Settings then Update Software 4 Select the file you wish to...

Страница 78: ...plete Do not remove the USB flash drive until the display has fully restarted USB HARDWARE SOFTWARE UPDATES For software update POLARIS recommends using a SanDisk or similar USB flash drive with a min...

Страница 79: ...ns Do not operate at sustained idle 5 Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist 6 Carry only light loads 7 During the break in perio...

Страница 80: ...eration and prolonged operation at a specific RPM during this period SAND DUNE BREAK IN Drive in low gear for the first 5 miles 8 km of operation Avoid prolonged low speed operation at high throttle A...

Страница 81: ...ine 5 Turn the ignition key past the ON RUN position and release immediately to START The engine will turn over for a maximum five seconds until the vehicle has started 6 If the engine does not start...

Страница 82: ...vehicle on an incline is unavoidable use extra care Vehicle rollaway can cause serious injury or death This vehicle can roll whenever the gear selector is not in the PARK P position Always shift to PA...

Страница 83: ...m Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by eng...

Страница 84: ...82...

Страница 85: ...o reinstall heat shields properly can lead to a fire WARNING Hot parts can cause burns To avoid burns do not touch hot components or attempt maintenance before allowing to cool Surfaces that could be...

Страница 86: ...ate long enough to reach full operating temperature IMPORTANT Pay special attention to the oil level A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or cra...

Страница 87: ...f applicable Inspect adjust as needed Battery Check terminals terminals should be tight and free of corrosion Clean test and replace as necessary Engine Oil and Filter Change the engine oil and filter...

Страница 88: ...and airbox cover Inspect ducts and screens clean as necessary Battery Check terminals terminals should be tight and free of corrosion Clean test and replace as necessary Brake System Fluid level insp...

Страница 89: ...brake pad wear Inspect hoses for damage General Lubrication Locate all applicable fittings and grease Radiator Inspect Clean external surfaces Tires Inspect Adjust pressure level as needed Inspect we...

Страница 90: ...s needed Parking Brake if applicable Inspect adjust as needed Fuel System Cycle key to pressurize fuel pump check for leaks at fuel system connections check for leaks at fill cap Intake Ducts Inspect...

Страница 91: ...IONAL MAINTENANCE INTERVALS Every 2000 miles 3200KM 24 months 2 years 100 hours Brake Fluid Change fluid Every 2500 miles 4000KM Shock Absorbers Replace or rebuild if applicable Every 5000 miles 8900K...

Страница 92: ...e Oil and PS 4 Extreme 0W 50 4 Cycle Oil See page 93 Brake Fluid DOT 4 Brake Fluid Maintain level between fill lines See page 120 Transmission Oil Main Gearcase AGL Gearcase Lubricant Transmission Flu...

Страница 93: ...be changed more frequently if POLARIS oil is not used Do not use automotive oil Follow the manufacturer s recommendations for ambient temperature operation Part numbers can be found in the POLARIS Pro...

Страница 94: ...the engine Allow the engine to idle for two to three 2 3 minutes 4 Stop the engine Wait three 3 minutes before checking the oil level This allows the oil to settle to the bottom of the crankcase Do no...

Страница 95: ...e a fire hazard CAUTION Engine oil is hot after use and can cause burns to skin Always change the oil and filter at the intervals outlined in the Periodic Maintenance Interval Chart 1 Position the veh...

Страница 96: ...a film of clean engine oil Check to make sure the o ring is in good condition Tighten to specification TORQUE Oil Filter Turn by hand until filter O ring contacts sealing surface then turn an addition...

Страница 97: ...oil as necessary to bring the oil level within the SAFE range between the holes on the dipstick Do NOToverfill IMPORTANT A rising oil level between checks during cold weather operation can indicate co...

Страница 98: ...e fill plug using a 8 mm Allen wrench 3 Check the fluid level 4 If necessary add the recommended fluid to the bottom of the fill plug hole Do not overfill 5 Reinstall the fill plug Torque to specifica...

Страница 99: ...fer to the Gearcase Specifications Chart for recommended lubricants capacities and torque specifications FLUID CHECK The fill plug q is located on the bottom right side of the front drive unit Maintai...

Страница 100: ...ed in the Gearcase Specification Chart Do not overfill 7 Reinstall the fill plug Torque to specification listed in the Gearcase Specification Chart 8 Check for leaks Discard used fluid properly and cl...

Страница 101: ...llen wrench 2 Place a drain pan under the drain plug 3 Remove the drain plug Allow the fluid to drain completely 4 Clean the drain plug 5 Reinstall the drain plug Torque to specification 6 Add the rec...

Страница 102: ...ricant Transmission Fluid 29 6 oz 875 ml 10 14 ft lbs 14 19 N m 10 14 ft lbs 14 19 N m Front Gearcase 80W 140 Angle Drive Fluid 12 2 oz 360 ml 10 14 ft lbs 14 19 N m 10 14 ft lbs 14 19 N m Rear Gearca...

Страница 103: ...the Specifications section for details Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine is warmed up and the vehicle is drive...

Страница 104: ...ug socket with an extension 6 Inspect electrodes for wear and carbon buildup Look for a sharp outer edge with no rounding or erosion of the electrodes 7 Clean with electrical contact cleaner or a glas...

Страница 105: ...G The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the...

Страница 106: ...he blown fuse then replace the fuse There are two fuse relay centers accessible on the vehicle The primary fuse center q is in the driver side rear wheel well Remove the protective shield before acces...

Страница 107: ...se Terminal Block Accessory INST ACCY 10A Fuse Diagnostic Accessory Interior LED Light Display Accessory optional PWR PT 1 10A Fuse 12V Socket in front of gear selector INST UNSW 7 5A Fuse Display opt...

Страница 108: ...onal Fuses if equipped SCM 10A Fuse Shock Control Module SHOCK 15A Fuse Shock Power PDM FUSE TROUBLESHOOTING IMPORTANT In the event of faults or intermittent power to functions connected to more than...

Страница 109: ...the ignition switch to the OFF position 5 Replace the PDM fuse using one of the SPARE fuses IMPORTANT After removing a fuse always check to ensure the two wire terminals that the fuse connects to are...

Страница 110: ...the vehicle cools down after operation This is considered normal for the vehicle The pressure tank is designed to contain a volume of air above the coolant level As coolant operating temperature incr...

Страница 111: ...icle passenger side 3 Slowly remove the radiator pressure cap e 4 Remove the pressure cap and use a funnel to add coolant as needed Maintain the coolant level at the cold fill mark on the side of the...

Страница 112: ...maintenance or repair replace the coolant with fresh Antifreeze 50 50 Premix RADIATOR AND COOLING FAN Always check and clean the screens and radiator fins at the intervals outlined in the Periodic Ma...

Страница 113: ...nents Always look for and remove debris inside and around the clutch and vent system when replacing the belt Always make sure the PVT housing is securely in place during operation for the safety of ri...

Страница 114: ...oosen the clamp q retaining the PVT inlet duct to the outer clutch cover 5 Using a 10 mm wrench remove the five clutch cover bolts securing the upper portion of the clutch cover w 6 Then remove the 5...

Страница 115: ...ppear to be damaged your vehicle requires prompt service Your POLARIS dealer can assist 15 Once finished return the clutch spreader tool to the clutch housing and reattach the clutch cover 16 Tighten...

Страница 116: ...the transmission in PARK Apply the brakes 3 Start the engine 4 Apply varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for m...

Страница 117: ...needed to ensure adequate air flow NOTICE When washing the vehicle always avoid spraying water directly toward the PVT intake If water is sprayed into the PVT intake follow the procedures in the PVT...

Страница 118: ...ush it away by hand after removing the filter from the air box 5 To remove the filter slide the filter toward the passenger s side of the vehicle 6 With the filter removed clean the intake tube and ai...

Страница 119: ...he edge of the air box IMPORTANT If there is difficulty or resistance when installing the air box cover remove and check alignment and the position of the air filter before continuing 10 Secure the se...

Страница 120: ...ed carbon A plugged spark arrester will affect engine performance Clean daily when driving in mud and water Replace a cracked or damaged arrester before operating To service spark arrester 1 Turn off...

Страница 121: ...system degradation and brake system failure Do not apply WD 40 or any petroleum product to brake discs These types of products are flammable and may also reduce the friction between the brake pad and...

Страница 122: ...heel well 1 Position the vehicle on a level surface 2 Place transmission in park and turn off engine 3 View the brake fluid level in the reservoir located in the front driver side wheel well The level...

Страница 123: ...suspension system may occur if the MAX allowable preload is exceeded RZR PRO R FACTORY DEFAULT PRELOAD SETTINGS GVW SETTING MAX ALLOWABLE PRELOAD Measure ment Fox Walker Evans Fox Walker Evans Front...

Страница 124: ...FOX SHOCKS IF EQUIPPED SHOCK LOCATION MEASUREMENT Front Shock Rear Shock 122 MAINTENANCE...

Страница 125: ...WALKER EVANS SHOCKS IF EQUIPPED SHOCK LOCATION MEASUREMENT Front Shock Rear Shock 123 MAINTENANCE...

Страница 126: ...t The cross over rings need to be locked tight after any adjustment is made To lock the cross over rings take a punch and hammer to hit each side so the rings jam together If the cross over rings are...

Страница 127: ...ded tire pressure Check pressure before operating Even if your vehicle has only been driven a short distance the tire pressure readings can be higher Make sure tire pressure is even across all four ti...

Страница 128: ...k front and rear sides of both REAR tires If jacking the REAR of the vehicle then chock front and rear sides of both FRONT tires Keep bystanders away and make sure no occupants or cargo are still in t...

Страница 129: ...ance service Do not lubricate the stud or the lug nut Lug Nut Aluminum Wheels Front and Rear 148 ft lbs 200 N m Hub Retaining Nut Front and Rear 120 ft lbs 162 7 N m WHEEL REMOVAL 1 Position the vehic...

Страница 130: ...al operation Clean all lights frequently to ensure a clear field of vision as well as visibility to other vehicles TIP LED LAMPS If an LED headlamp appears to have moisture or fogging inside the lens...

Страница 131: ...ht beam can be adjusted slightly upward or downward and to the left or right 1 Position the vehicle on a level surface The headlight should be approximately 25 ft 7 6 m q from a wall 2 Measure the dis...

Страница 132: ...1 Move the vehicle to dry land 2 Check the air box See the Air Filter section for details If water is present dry the air box and replace the filter with a new filter 3 Remove the fuse relay center c...

Страница 133: ...ble first When reinstalling the battery always connect the negative black cable last WARNING Do not jump start using jumper cables that are made to connect one vehicle to another The battery gives off...

Страница 134: ...from the battery terminals q 4 Disconnect the red positive battery cable w 5 Remove the two screws e securing the battery hold down strap 6 Remove the battery hold down strap r 7 Lift the battery out...

Страница 135: ...GATIVE black battery cable from the battery Secure the cable away from the battery terminals 4 On the left most battery remove the battery terminal post w to disconnect the NEGATIVE black battery cabl...

Страница 136: ...most battery remove the battery terminal post e to disconnect the POSITIVE red battery cable 6 On the left most battery remove the battery terminal post r to disconnect the POSITIVE red battery cable...

Страница 137: ...7 Remove the four screws t securing the two battery hold down straps 8 Remove the two battery hold down straps y 9 Lift the batteries out of the vehicle 135 MAINTENANCE...

Страница 138: ...seat See page 38 3 Place the battery in the battery holder 4 Place the battery hold down strap q across the battery 5 Install the two screws w securing the battery hold down strap Torque fasteners to...

Страница 139: ...e driver s seat See page 38 3 Place the both of the batteries in the battery holder 4 Place the battery hold down strap q across the battery 5 Install the four screws w securing the two battery hold d...

Страница 140: ...7 On the left most battery connect and tighten the POSITIVE red cable e 8 On the right most battery connect and tighten the POSITIVE red cable r 138 MAINTENANCE...

Страница 141: ...e left most battery connect and tighten the NEGATIVE black cable t 10 On the right most battery connect and tighten the NEGATIVE black cable y TORQUE Battery Terminal Fasteners 30 in lbs 7 Nm 139 MAIN...

Страница 142: ...t immediately or the battery runs the risk of sulfation and reduced battery life This vehicle is equipped with a vehicle battery charge port located on the dash This allows the operator to charge the...

Страница 143: ...st 13 hours 0 25 12 0 volts or less Needs charge At least 20 hours Using AGM specific charger at standard amps specified on top of battery CLEANING AND STORAGE WASHING THE VEHICLE WARNING Clean seat b...

Страница 144: ...types of products to contact the vehicle The best way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper b...

Страница 145: ...THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle Follow the instructions on the container POLISHING TIPS Avoid the u...

Страница 146: ...case fluid if equipped Transmission fluid Brake fluid change every two years and any time the fluid looks dark or contaminated Coolant test strength fill INSPECT AND LUBRICATE Inspect all cables and l...

Страница 147: ...ck all the points listed in the Daily Pre Ride Inspection section Tightness of the bolts nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility...

Страница 148: ...t they cannot contact any part of the vehicle and become worn or loose during transport Do not use winch to secure vehicle to trailer Towing this vehicle is not recommended Transport this vehicle on a...

Страница 149: ...doors if equipped 8 Using suitable straps secure the vehicle to the trailer at the designated tie down points front and rear The straps must be secured in a manner that provides support in all direct...

Страница 150: ...TIE DOWN LOCATIONS q Front tie down point w Rear tie down points 148 MAINTENANCE...

Страница 151: ...sential to the vehicle s basic operation as outlined in the ANSI ROHVA 1 2016 standard Rear Cargo Box Capacity 300 lbs 136 kg Maximum Weight Capacity Payload 740 lbs 336 kg including riders cargo and...

Страница 152: ...h 24 4 in 62 cm travel Lubrication System Wet Sump Driving System Type Automatic POLARIS Variable Transmission Shift Type Dual Range P R N L H Tire Size Front 32x10 R15 Tire Size Rear 32x10 R15 Tire P...

Страница 153: ...Fluid 95 l 2878069 AGL Full Synthetic Gearcase Lubricant Transmission Fluid 3 8 l 2876160 80W 140 Angle Drive Fluid 95 l 2870465 Pump for Gallon 3 8 l Jug Coolant 2880514 Antifreeze 50 50 Premix 95 l...

Страница 154: ...MBER DESCRIPTION Additives Miscellaneous 2871326 Carbon Clean 2870652 Fuel Stabilizer 2872189 DOT 4 Brake Fluid 2871956 Loctite 565 Thread Sealant 2859044 POLARIS Battery Tender Charger 152 POLARIS PR...

Страница 155: ...short bursts 5 to 7 times The belt will become more flexible and prevent belt burning Slow easy clutch engagement Use the throttle quickly and effectively Hauling heavy cargo pushing at low RPM low g...

Страница 156: ...st Slippage from failure to warm up belt Always warm up the belt by operating below 30 MPH 48 km h for one mile 1 5 km and for 5 miles 8 km or more when temperature is below freezing Wrong or missing...

Страница 157: ...ody air inlet opening in an attempt to start the vehicle This could result in a flash fire causing serious injury or death POSSIBLE CAUSE SOLUTION Out of fuel Refuel Clogged fuel filter Your POLARIS d...

Страница 158: ...ange Set gap to specs or replace plugs Old or non recommended fuel Replace with fresh recommended fuel Incorrectly installed spark plug wires Your POLARIS dealer or other qualified person can assist I...

Страница 159: ...ed or defective spark plugs Inspect clean and or replace spark plugs Worn or defective spark plug wires Your POLARIS dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replac...

Страница 160: ...OSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel tank vent line or filter Inspect and replace Water is present in fuel Replace with new fuel Fouled or defective spark plugs Inspect cle...

Страница 161: ...uel pump etc or the item has failed Short to Ground The wire is shorted to ground between the electronic control unit and the item listed in the chart Shorted Load The wires leading to the item listed...

Страница 162: ...Voltage High 168 3 Intake Air Temperature Sensor 1 Circuit Intermittent Bank 1 105 10 Fuel Level Sensor A Circuit Low 96 4 Throttle Pedal Position Sensor Switch A Circuit High 51 3 Throttle Pedal Pos...

Страница 163: ...tion Sensor A Circuit Range Performance 731 2 Starter Relay A Circuit Low 677 4 Ignition Coil B Primary Control Circuit High 1269 3 Cylinder 2 Injector A Circuit High 652 3 ECU Output Supply Voltage 2...

Страница 164: ...Fueling Disabled 65590 31 ECU Output Supply Voltage 2 Voltage Below Warning Level 3598 18 EVAP System Purge Control Valve A Circuit Open 520202 5 Cylinder 1 Misfire Detected 65591 7 Cylinder 3 Misfir...

Страница 165: ...sor Passed Test 520276 12 Function Monitoring MoFTrq Comparison Error 520385 31 Throttle Body Control Mechanical Stop Adptation Failure Condition Exists 520281 31 RBA Monitoring Error Memory Read Writ...

Страница 166: ...nsor Positive Line Voltage Too Low 520331 4 Brake Switch 1 or 2 Indeterminable Brake Switch Correlation Fault 520285 2 Intake Air System Leak Bank 1 520338 31 Drive Mode Select Switch Signal Fault 524...

Страница 167: ...nitoring Error ECU Ignition Check 520388 31 Throttle Body Control Return Spring Check Failed Condition Exists 520278 31 Function Monitoring MoFAir Group 520249 31 RBA Monitoring Error Keep Alive 52038...

Страница 168: ...ial Output Driver Circuit Grounded 746 4 Knock Combustion Vibration Sensor A Circuit Range Performance 731 2 Rear Differential Output Driver Circuit Short to B 746 3 System Power Voltage Below Critica...

Страница 169: ...or Signal Biased Stuck Lean Bank 1 Sensor 1 3056 17 O2 Sensor Heater Circuit Bank 1 Sensor 1 520209 2 Ambient Air Temperature Sensor Circuit A Range Performance 171 2 Crankshaft Position Sensor A Circ...

Страница 170: ...ircuit Low 1268 4 O2 Sensor Heater Circuit Bank 2 Sensor 1 520210 2 Charge Air Cooler Cooling Fan 2 Control Circuit Open 524281 5 Ignition Coil B Primary Control Circuit Low 1269 4 O2 Sensor Circuit B...

Страница 171: ...iled Condition Exists 520278 31 System Too Lean at Idle Bank 2 520343 17 Transmission Mode Switch B Circuit 520468 31 ECU Output Supply Voltage 1 Voltage Too Low 3597 4 System Too Rich at Idle Bank 2...

Страница 172: ...tage Too High 168 3 Steering angle sensor out of range 1807 31 EPS internal temperature warning 520225 16 External fault engine speed reception 524000 19 Steering angle sensor not calibrated 1807 13 S...

Страница 173: ...Module Acceleration Sensor Measurement Out of Range 516115 12 Engine Speed Data Invalid 524000 2 Absolute Shock Current Error Rebound Rear Right 516314 11 Steering Angle and Velocity Signal Not Recei...

Страница 174: ...d Low or Open Circuit Compression Front Right 516107 4 Valve Driver Shorted Low or Open Circuit Rebound Front Right 523991 4 Absolute Shock Current Error Compression Rear Left 516113 11 Suspension Con...

Страница 175: ...r Incorrect 523962 2 Valve Driver Shorted Low or Open Circuit Rebound Rear Right 523993 4 System Voltage below minimum moderately severe level 516126 18 Valve Driver Shorted High Rebound Front Right 5...

Страница 176: ...ty Data Inconsistent 516119 2 Suspension Mode Switch Input Voltage Above Maximum Threshold 516098 3 Absolute Shock Current Error Compression Front Left 516111 11 Accelerator Pedal Position Data Invali...

Страница 177: ...DIAGNOSTIC CODES CONDITION SPN FMI Lost Communication With Power Steering Control Module A 520230 31 Ride Command Display Battery Potential Power Input 1 168 1 175 TROUBLESHOOTING...

Страница 178: ...176...

Страница 179: ...ARIS dealer but any such transfer will not extend the original term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At...

Страница 180: ...er foreign substance ingestion contamination improper maintenance modified components use of aftermarket or unapproved components accessories or attachments unauthorized repairs or repairs made after...

Страница 181: ...Y POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE O...

Страница 182: ...aler s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If you move If you move to another country be sure t...

Страница 183: ...equire any additional assistance they will contact the appropriate person at POLARIS This warranty gives you specific legal rights and you may also have other rights which vary from state to state or...

Страница 184: ...emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole The EPA emissions warranty period does not further extend i...

Страница 185: ...PRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE THIS EXCLUSION OF CONSEQUENTIAL INCIDENTAL AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY FINDING T...

Страница 186: ...r person may maintain replace or repair the emission control devices or systems on your vehicle An authorized POLARIS dealer can perform any service that may be necessary for your vehicle POLARIS also...

Страница 187: ...evaporative emission control system and is labeled with a Vehicle Evaporative Emissions Control Information label indicating that the vehicle conforms to California evaporative emissions regulations a...

Страница 188: ...s an owner you are responsible for presenting your OHRV EVAP to a Polaris dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 da...

Страница 189: ...MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 187 MAINTENANCE LOG...

Страница 190: ...188...

Страница 191: ...em 81 D Device Compliance Statements 66 Diagnostic Display Code Definitions 159 Display Mode 73 Display Units Standard Metric 61 Drive Belt Wear Burn 153 E Electromagnetic Interference 81 Electronic P...

Страница 192: ...ttings 121 Programmable Service Interval 62 PVT Drying 114 R Radiator 110 Radiator Coolant Level Changing Coolant 109 Registration 177 Ride Command Before You Ride 65 Buttons 68 Driveline Mode 71 Gaug...

Страница 193: ...8 Tires 125 Tire Rotation 127 Tire Tread Depth 126 Tools for Safe Riding 7 Trademarks 2 Trailering Safety 145 Transmission Front Gearcase 97 Main Gearcase 96 Rear Gearcase 98 Transporting the Vehicle...

Страница 194: ......

Страница 195: ...For your nearest Polaris dealer call 1 800 POLARIS 765 2747 or visit www polaris com Polaris Industries Inc 2100 Highway 55 Medina MN 55340 Part No 9931527 Rev 01 Printed in USA...

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