Polaris PGC 34-100-2NV Скачать руководство пользователя страница 26

26

MAINTENANCE OF YOUR WATER HEATER

3 Month Inspection

At least every 3 months, a visual inspection should be 

made of the combustion air inlet as well as the exhaust and 

water piping.  Check the water heater for the following:

• 

Obstructions, damage, or deterioration in the venting 
system. Make sure the exhaust and  combustion air 
supplies are not obstructed. 

• 

Leaking or damaged water and gas piping.

• 

Presence of flammable or corrosive materials in the 
installation area.

• 

Presence of combustible materials near the water   
heater.

Important:

 Verify proper operation after servicing this water 

heater.

Gas Valve

The gas valve on this water heater has been permanently 

set at the factory for proper operation.  No field adjustments 

are needed and none should be performed.

Removing the Gas Valve

Removal and replacement of the gas regulator valve  

involves the disconnection of gas piping and electrical 

leads. This procedure must be performed by a qualified 

service technician.

Important:  

When removing the gas valve, do not use a 

pipe wrench or vise to grip the body. Do not apply any force 

to the gas valve or the cast flange fitting on the inlet side 

of the gas valve (see figure 25.) Such force may break or 

crack these components.
1.  Turn temperature dial counterclockwise to the lowest    

setting and turn off electrical power to appliance.

2.  Shut off the gas at the manual shut-off valve on the    

gas supply line. See figure 19 for reference.  Remove    

the access door.

3.  Disconnect the gas piping connection just outside   

the base of the water heater .  Note:  Use a second 

pipe wrench on the gas piping inside the skirt to avoid 

cracking the gas valve or the flange fitting.   

4.  Remove the pressure tap from the gas valve (see     

figure 25).  The hose should not be disconnected.

5.  Remove the Phillips head screw holding the electrical    

plug and remove electrical plug from the gas valve.

6.  Remove the three T-25 Torx head brass screws that  

 

attach the gas valve to the venturi manifold, using   

the T-25 Torx wrench supplied with the gas valve kit 

(model VK8115V, part number 6903775.)

7.  Remove the gas valve from the unit keeping the     

rubber gasket with the gas valve .

8.  Remove the flange from the gas inlet side  of the valve 

by removing the four (4) attachment  screws.

Figure 25

Replacing the Gas Valve

Important

:  The rubber gasket that seals the gas valve to 

the venturi manifold must be used (previous gaskets may 

be reused, if in good condition).  Make sure the gasket is 

properly inserted into the recess on the gas valve prior to 

installation (see figure 25 for exact placement of the rubber 

gasket).  

1.  Remove the O-ring from the flange (removed from the 

old gas valve) and replace it with the one provided 

in the gas valve kit (model VK8115V, part number 

6903775.)

2.  Reattach the elbow flange to the gas valve.  Tighten  all 

four screws securely.

3.  Place the three T-25 Torx screws through the proper     

holes in the venturi manifold flange.  See figure 25.

4.  Properly install a new rubber gasket (provided) as       

shown in figure 25.

5.  Position the gas valve and start all three screws 

(projecting downward from the venturi manifold) into  

the gas valve.  A T-25 Torx wrench has been provided  

in the gas valve replacement kit (model VK8115V, part 

number 6903775.)

Note: 

All three T-25 Torx screws must be properly tightened 

to secure the seal between the gas valve and the venturi 

manifold. 
6.  Reconnect the pressure tap to the port on the new gas  

valve (see figure 25).

7.  Reconnect the external gas supply line to the gas pip-

ing  on the gas valve. Be sure to use approved Teflon 

tape or pipe joint compound suitable for gas piping.

Note:  

Use a second pipe wrench on the gas piping inside 

the skirt to avoid cracking the gas valve or the cast fitting.
8.  Reconnect the electrical plug to the gas valve and       

secure it with the screw provided.

9.  Turn gas supply on and check for leaks. Use a chlo-

ride-free soap and water solution (bubbles forming 

indicate a leak) or other approved method. All leaks 

must be fixed immediately.

10.  Be sure tank is completely filled with water before re-

storing power to the water heater. Follow operating      

instructions on Page 24.

11.  Ensure proper operation of the water heater, then rein-

stall the access door.

If additional information is required, contact the Product 

Service and Support Group through our website:

www.americanwaterheater.com.

Содержание PGC 34-100-2NV

Страница 1: ...s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or...

Страница 2: ...r these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system If hydrogen is p...

Страница 3: ...orized service person The manufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instruction...

Страница 4: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Страница 5: ...intain proper clearances as specified on the data plate Figure 1 Garage Installation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance S...

Страница 6: ...tolerance 1 9 cm 0 31 cm tolerance Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Clearance Locations Back...

Страница 7: ...ate line into the metal drain pan VENT PIPE SYSTEM Carbon Monoxide Hazard Follow all instructions to locate and install the vent pipe system Instructions can be found in this manual in state or local...

Страница 8: ...shell housing by turning clockwise approximately 1 2 30 5 cm and pulling off of the internal clamshell housing see figure 4C Using your fingers or a small flat blade screwdriver remove the filter medi...

Страница 9: ...vent pipe All joints in the inlet and outlet piping must be properly cemented Size and cut all piping before cementing 1 Cut the pipe end square and remove all ragged edges and burrs Make sure the in...

Страница 10: ...12 in 30 cm min vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 61 cm from the center line of the terminal E 12 in 30 cm min clearance to unven...

Страница 11: ...Units on Page 12 for correct terminations if installing more than one Polaris gas water heater Alternative Horizontal Termination The combustion air and exhaust terminations may be raised up to 24 inc...

Страница 12: ...ne or anticipated snow levels See figure 9 below Note See Venting Additional Polaris Units below if installing more than one Polaris gas water heater Venting Additional Polaris Units When using two 2...

Страница 13: ...level 24 61cm Max Figure 12 Through the Roof Termination Notes 1 Support Horizontal Pipe Every Four Feet 1 2 m Support Vertical Pipe Every Six ft 1 8 m 4 Increase The 12 Inch 30 5 cm MinimumAbove Gra...

Страница 14: ...supply use 1 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade of joint compound and be certain that all fittings are tightened properly 3 The installation of unions in both the hot...

Страница 15: ...ill contaminate the potable water supply Closed System Thermal Expansion As water is heated it expands thermal expansion In a closed system the volume of water will increase As the volume of water inc...

Страница 16: ...the water heater should be ver tical past any mixing valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previo...

Страница 17: ...ine Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Must not be capped blocked plugged or contain any valve between the relief...

Страница 18: ...9 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the ga...

Страница 19: ...onally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regulation...

Страница 20: ...electrical wiring to the water heater 1 Shut off the power at the electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram model...

Страница 21: ...T L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GREEN YELLOW ORANGE RED 24V...

Страница 22: ...1 8 per foot 10 5 mm per meter Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min 30 5 cm above anticipated snow level 2 exhaust outlet air inle...

Страница 23: ...ich signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat calls for heat the blow...

Страница 24: ...e thermostat is adjusted to its lowest temperature setting when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred...

Страница 25: ...eing shut down during freezing temperatures To drain the tank perform the following steps 1 Turn off the gas supply at the Manual Gas Shut off Valve Turn off the electrical supply to the water heater...

Страница 26: ...Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure 25 Replacing t...

Страница 27: ...arity Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard...

Страница 28: ...28 SOFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE...

Страница 29: ...TE TRAP ASSEMBLY 32 COLD WATER TUBE ASSEMBLY 33 TEMPERATURE AND PRESSURE RELIEF VALVE 34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY TOOLS REQUIRED FOR SERVIC...

Страница 30: ...3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PGC 34 150 2NV OR 2PV 34 150 2 OR 3 48 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PGC 50 130 2NV OR 2PV 50 130 2 OR 3 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5...

Страница 31: ...31 NOTES...

Страница 32: ...ed To obtain technical warranty or service assistance during or after the installation of this water heater visit our website at http www americanwaterheater com or call toll free 1 800 456 9805 P O B...

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