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28

REPAIR PARTS LIST/DIAGRAM

ITEM

NO.

PARTS DESCRIPTION

1

1” NPT x 2.5” BRASS NIPPLE

2

THERMOSTAT SENSOR BUSHING

3

O-RING

4

THERMOSTAT SENSOR/ECO

5

INVERTED FLARE NUT

6

PLUG

7

VINYL TUBING

8

PRESSURE SWITCH

9

COMBUSTION BLOWER

10

4 INCH (10.16 cm) DIAMETER BLOWER GASKET

11

BURNER (NATURAL AND L.P. SAME)

12

6 INCH (15.24 cm) DIAMETER BURNER GASKET

13

HOT SURFACE IGNITER

14

IGNITER BRACKET

15

VENTURI MANIFOLD

16

REDUCING COUPLING

17

INLET AIR / FILTER ASSEMBLY

18

GAS VALVE

19

1/2” NPT 90 DEGREE INLET FLANGE

20

1/2” NPT X 2” NIPPLES

21

1/2” NPT ELBOWS

22

1/2” NPT X 4.5” NIPPLE

23

RED LED

24

YELLOW LED

25

GREEN LED

26

THERMOSTAT BEZEL

27

TEMPERATURE SELECTOR KNOB

28

THERMOSTAT BOARD

29

IGNITION CONTROL

30

TRANSFORMER

31A

2” (DN 50mm) CONDENSATE TRAP ASSEMBLY

31B

3” (DN 80mm) CONDENSATE TRAP ASSEMBLY

32

COLD WATER TUBE ASSEMBLY

33

TEMPERATURE AND PRESSURE RELIEF VALVE

34

DRAIN VALVE

35

POTENTIOMETER

36

VENTURI GASKET (not pictured)

37

BLOWER ISOLATION RELAY

TOOLS REQUIRED FOR SERVICING

 TOOL

FUNCTION

VOLT OHMMETER

MEASURE VOLTAGE/RESISTANCE

CLAMP-ON AMMETER

MEASURE CURRENT

STOPWATCH

CLOCK GAS CONSUMPTION

CALCULATOR

CALCULATE INPUT RATE

U-TUBE MANOMETER

READ INLET GAS PRESSURE

3/16-inch (

 4.76 mm) ID PLASTIC TUBING 

(2 FT [61 cm])

CONNECT MANOMETER

#1 & #2 PHILLIPS SCREWDRIVERS

REMOVE DOORS AND CONTROLS

12” (30.48 cm) PIPE WRENCH 

(2 REQUIRED)

REMOVE GAS LINE

SAE 1/2” COMBINATION WRENCH

REMOVE BLOWER AND BURNER

SAE 1/2” SOCKET AND RATCHET

REMOVE BLOWER AND BURNER

SAE 3/8” COMBO WRENCH/NUT DRIVER

REMOVE IGNITER

T-25 TORX WRENCH

REMOVE THE GAS VALVE

(ALSO HELPFUL - SAE 9/32” and 5/16” COMBINATION WRENCHES)

When ordering repair parts always give the 

following information:
1. 

Model, serial, and product numbers

2. 

Type of gas 

3. Item 

number

4. Parts 

description

Repair Parts List

Содержание PC 100-34 2NV

Страница 1: ...pplier from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified insta...

Страница 2: ...of the entire water heater Hydrogen gas can be produced in a hot water system that has not been used for a long period of time generally two weeks or more Hydrogen gas is extremely flammable and can...

Страница 3: ...ormed by a qualified service technician Examples of qualified service technicians include those trained in the plumbing and heating industry local gas utility personnel or an authorized service person...

Страница 4: ...ing to protect against freezing The drain and controls must be easily accessible for operation and service Maintain proper clearances as specified on the data plate Figure 1 Garage Installation Do not...

Страница 5: ...tolerance 1 9 cm 0 31 cm tolerance Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Clearance Locations Back...

Страница 6: ...ne into the metal drain pan VENT PIPE SYSTEM Carbon Monoxide Hazard Follow all instructions to locate and install the vent pipe system Instructions can be found in this manual in state or local codes...

Страница 7: ...ely 1 2 30 5 cm and pulling off of the internal clamshell housing see figure 4C Using your fingers or a small flat blade screwdriver remove the filter media from the outer clamshell hous ing handle ca...

Страница 8: ...form to American National Standard Institute and American Society for Testing and Materials ANSI ASTM standards in the United States This water heater has been design certified by the Canadian Standar...

Страница 9: ...ated snow level B 12 in 30 cm min clearance on top and side of window or door that may be opened Maintain a 36 in 91 cm minimum clearance below a window or door that may be opened C Clearance to perma...

Страница 10: ...Units on Page 11 for correct terminations if installing more than one Polaris gas water heater Alternative Horizontal Termination The combustion air and exhaust terminations may be raised up to 24 inc...

Страница 11: ...ne or anticipated snow levels See figure 9 below Note See Venting Additional Polaris Units below if installing more than one Polaris gas water heater Venting Additional Polaris Units When using two 2...

Страница 12: ...cm Max Figure 12 Through the Roof Termination Notes 1 Support Horizontal Pipe Every Four Feet 1 2 m Support Vertical Pipe Every Six ft 1 8 m 2 Increase The 12 Inch 30 5 cm MinimumAbove Grade To Keep I...

Страница 13: ...supply use 1 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade of joint compound and be certain that all fittings are tightened properly 3 The installation of unions in both the hot...

Страница 14: ...l contaminate the potable water supply Closed System Thermal Expansion As water is heated it expands thermal expansion In a closed system the volume of water will increase As the volume of water incre...

Страница 15: ...oning The hot water line from the water heater should be ver tical past any mixing valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to a...

Страница 16: ...ine Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Must not be capped blocked plugged or contain any valve between the relief...

Страница 17: ...9 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the ga...

Страница 18: ...onally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regulation...

Страница 19: ...electrical wiring to the water heater 1 Shut off the power at the electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram model...

Страница 20: ...T L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GREEN YELLOW ORANGE RED 24V...

Страница 21: ...1 8 per foot 10 5 mm per meter Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min 30 5 cm above anticipated snow level 2 exhaust outlet air inle...

Страница 22: ...ich signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat calls for heat the blow...

Страница 23: ...e thermostat is adjusted to its lowest temperature setting when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred...

Страница 24: ...eing shut down during freezing temperatures To drain the tank perform the following steps 1 Turn off the gas supply at the Manual Gas Shut off Valve Turn off the electrical supply to the water heater...

Страница 25: ...Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure 25 Replacing t...

Страница 26: ...arity Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard...

Страница 27: ...27 SOFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE...

Страница 28: ...TE TRAP ASSEMBLY 32 COLD WATER TUBE ASSEMBLY 33 TEMPERATURE AND PRESSURE RELIEF VALVE 34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY TOOLS REQUIRED FOR SERVIC...

Страница 29: ...7 150 0 04396 2 OR 3 48 1 2 1 23 22 55 15 3 4 40 40 1 2 1 03 41 1 04 6 3 8 162 5 1 2 6 5 8 140 168 150 lb 68 kg PC 130 50 2NV OR 2PV 50 189 2 130 0 03809 2 OR 3 62 3 8 1 58 22 55 15 3 4 40 54 1 2 1 3...

Страница 30: ...30 NOTES...

Страница 31: ...31 NOTES...

Страница 32: ...warranty or service assistance during or after the installation of this water heater email us at techsupport gsw wh com or visit our website at www gsw wh com or www johnwoodwaterheaters com or call o...

Страница 33: ...nts relatifs la garantie et l entretien pendant ou apr s l installation de ce chauffe eau veuillez nous envoyer un courriel techsupport gsw wh com ou visiter notre site web www gsw wh com ou www johnw...

Страница 34: ...31 REMARQUES...

Страница 35: ...30 REMARQUES...

Страница 36: ...28 7 130 0 03809 2 OU 3 48 1 2 1 23 22 0 55 15 3 4 0 40 40 1 2 1 03 41 1 04 6 3 8 0 162 5 1 2 6 5 8 0 140 0 168 68 kg 150 lb PC 150 34 2NV ou 2PV 34 128 7 150 0 04396 2 OU 3 48 1 2 1 23 22 0 55 15 3 4...

Страница 37: ...N 3 PO DN 80mm 32 ENSEMBLE DE TUBE D EAU FROIDE 33 SOUPAPE DE D CHARGE S CURIT THERMIQUE 34 SOUPAPE DE VIDANGE 35 POTENTIOM TRE 36 JONT D TANCH IT VENTURI non illustr 37 RELAIS D ISOLATION DU VENTILAT...

Страница 38: ...E GAZ EN MARCHE PENDANT 3 SECONDES TIRAGE FINAL DE V RIFICATION TABLISSEMENT DE LA FLAMME TEINDRE L ALLUMEUR POUR UNE P RIODE DE V RIFICATION DE LA FLAMME D 1 SECONDE LE VENTILATEUR ET LE R GULATEUR D...

Страница 39: ...ce que 24 V c a est en d rivation du manostat V rifier la tension de la conduite et les connexions des fils selon le diagramme de filage 24 V c a en d rivation du transformateur secondaire V rifier Le...

Страница 40: ...r gulateur de gaz 8 Enlever la bride du c t de l arriv e de gaz du r gulateur en enlevant les quatre 4 vis au niveau des vis de fixation Vis T 25 TORX 3 Prise de pression Joint torique Bride Rondelle...

Страница 41: ...rvice Pour vidanger le r servoir proc der comme suit 1 Fermer l alimentation en gaz au robinet d arr t de gaz manuel Couper l alimentation lectrique au chauffe eau 2 Ouvrir un robinet d eau chaude pro...

Страница 42: ...e avant de ce manuel En l absence d odeur de gaz passer l tape suivante 5 Brancher le courant lectrique au chauffe eau Le voyant d alimentation vert luira 6 Tourner le cadran de temp rature dans le se...

Страница 43: ...A CHALEUR DEL JAUNE ALLUM E PR PURGE DU VENTILATEUR APPROX 6 SECONDES R CHAUFFEMENT DE L ALLUMEUR APPROX 35 SECONDES VENTILATEUR FONCTIONNE R GULATEUR DE GAZ S OUVRE DEL ROUGE ALLUM E LUMI RES DU BR L...

Страница 44: ...e eau 10 5 mm par m tre 1 8 po par pi Loin des coins autres vents fen tres etc Terminaison horizontale alternative Relation correcte sorti entr e 30 5 cm Min 12 po au dessus du niveau de neige pr vu T...

Страница 45: ...COMMANDE D ALLUMAGE CARTE DE THERMOSTAT CHAUFFE EAU FOURNI AVEC UN RELAIS DES S RIES KUHP AVIS SI L UN DES FILS D ORIGINE TEL QUE CELUI FOURNI AVEC L APPAREIL DOIT TRE REMPLAC IL DOIT TRE REMPLAC PAR...

Страница 46: ...e s pour conna tre les bonnes connexions lectriques Lors de l installation du c blage lectrique du chauffe eau 1 Couper le courant de la bo te de service lectrique 2 Desserrer les vis fixant le pannea...

Страница 47: ...tecteurs de gaz de combustion et de monoxyde de carbone homologu s reconnus dans toutes les applications conform ment aux directives du fabricant ainsi qu aux codes et aux r glements locaux Remarque...

Страница 48: ...conform ment aux recommandations des services publics locaux Il faut conna tre l emplacement et le mode d emploi du robinet pour pouvoir couper le gaz au besoin 2 Installer un point de purge tel que i...

Страница 49: ...oit se terminer un maximum de 15 2 cm 6 po au dessus d un drain de sol ou l ext rieur du b timent Doit r sister une temp rature de 121 C 250 F sans d formation Doit tre install de fa on assurer l vacu...

Страница 50: ...lis s ant rieurement avec des appareils de chauffage d eau non potable lorsque celui ci est utilis pour fournir de l eau potable Installation du r servoir de stockage Lors de l installation du Polaris...

Страница 51: ...e volume d eau augmente une augmentation correspondante se produit dans la pression d eau en raison de l expansion thermique La dilatation thermique peut entra ner une d faillance pr matur e du chauff...

Страница 52: ...la partie sup rieure du mamelon Connecter le tuyau d alimentation en eau chaude utiliser 1 po NPT au raccord portant la mention ENTR E CHAUDE 2 Toujours se servir de p te joint convenable et s assure...

Страница 53: ...ax Fourreau solin de toit Ventilation Coude de 45 vacuation Air de combustion Support Figure 12 Terminaison travers le toit Remarques 1 Supporter le tuyau horizontal chaque 1 2 m 4 pi Supporter le tuy...

Страница 54: ...minaisons de ventilation en utilisant la M thode C ou la M thode D Figure 9 Terminaison verticale Remarques 1 Supporter le tuyau horizontal chaque 1 2 m 4 pi Supporter le tuyau vertical chaque 1 8 m 6...

Страница 55: ...ation Remarque Voir Ventilation d unit s additionnelles Polaris la page 11 pour conna tre les bonnes terminaisons si vous voulez installer plus d un chauffe eau au gaz Polaris 3 0 c m 1 2 p o d u m u...

Страница 56: ...la terrasse de la galerie du balcon ou du niveau de neige maximum pr vu B Minimum 30 cm 12 po de d gagement minimum au dessus et sur le c t d une fen tre ou d une porte qui peut tre ouverte Maintenir...

Страница 57: ...ty for Testing and Materials ANSI ASTM La conception de ce chauffe eau a t certifi e par la Canadian Standards Association pour tre utilis avec le tuyau de ventilation en plastique homologu CSA Tous l...

Страница 58: ...le bo tier de la double coque int rieure voir Figure 4C l aide de vos doigts ou un petit tournevis lame plate retirer le support du filtre du bo tier de la double coque externe et manipuler avec prude...

Страница 59: ...TILATION Ventilation Ce chauffe eau dispose d un r seau de ventilation directe dans lequel tout l air pour la combustion est tir de l atmosph re ext rieur et tous les produits de combustion sont vacu...

Страница 60: ...cale proche de la surface du chauffe eau Figure 2 Emplacements de d gagement minimum Arri re 0 cm 0 po C t s 10 2 cm 4 po Min pour l entretien Avant 61 cm 24 po Min pour l entretien Dessus 0 cm 0 po V...

Страница 61: ...ilation augmente Le r seau de ventilation doit se conformer aux exigences stipul es dans la section de ventilation de ce manuel Placer le chauffe eau pr s de la tuyauterie de gaz existant S il faut in...

Страница 62: ...ues exemples de techniciens qualifi s personnes ayant re u une formation dans l industrie de plomberie et du chauffage personnel au service du gaz local ou une personne d entretien autoris e Le fabric...

Страница 63: ...auffe eau en entier De l hydrog ne peut tre produit dans un syst me d eau chaude qui n a pas t utilis pendant longtemps g n ralement deux semaines ou plus L hydrog ne est un gaz extr mement inflammabl...

Страница 64: ...le fournisseur de gaz en utilisant le t l phone d un voisin Suivre les instructions du fournisseur de gaz Si vous ne pouvez pas joindre votre fournisseur de gaz appeler le service d incendie L instal...

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