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CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

California Star Labels

NOTE:

No model year 2004 personal watercraft produced by any manufacturer has been certified at the four-star

level.

One Star - Low Emission

The one-star label identifies engines

that meet the Air Resources Board’s

Personal Watercraft and Outboard

marine engine 2001 exhaust emis-

sion standards. Engines meeting

these standards have 75% lower

emissions than conventional carbu-

reted two-stroke engines. These

engines are equivalent to the U.S.

EPA’s 2006 standards for marine

engines.

Two Stars - Very Low Emission

The two-star label identifies engines

that meet the Air Resources Board’s

Personal Watercraft and Outboard

marine engine 2004 exhaust emis-

sion standards. Engines meeting

these standards have 20% lower

emissions than One Star - Low Emis-

sion engines.

Three Stars - Ultra Low Emission

The three-star label identifies engines

that meet the Air Resources Board’s

Personal Watercraft and Outboard

marine engine 2008 exhaust emis-

sion standards or the Sterndrive and

Inboard marine engine 2003-2008

exhaust emission standards. Engines

meeting these standards have 65%

lower emissions than One Star - Low

Emission engines.

Four Stars - Super Ultra Low Emission

The four-star label identifies engines

that meet the Air Resources Board’s

Sterndrive and Inboard marine en-

gine 2009 exhaust emission stan-

dards. Personal Watercraft and

Outboard marine engines may also

comply with these standards. En-

gines meeting these standards have

90% lower emissions than One Star -

Low Emission engines.

https://www.boat-manuals.com/

Содержание msx 110

Страница 1: ...https www boat manuals com ...

Страница 2: ...https www boat manuals com ...

Страница 3: ...WARNING The engine exhaust from this product contains chemicals known to cause cancer birth defects or other reproductive harm https www boat manuals com ...

Страница 4: ...n ride But then after all these years that s what we re all about Find out more about our exciting once in a lifetime 50th Anniversary celebration Go to www polarisindustries com and look for the 50th Anniversary link This is a ride you won t want to miss https www boat manuals com ...

Страница 5: ...ents some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse of the depictions and or procedures contained within whether whole or in part is expressly prohibited Printed in U...

Страница 6: ...e to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master Service Dealer MSD Technician Your Polaris dealer knows your vehicle best and is interested in your total satisfaction Be sure to retur...

Страница 7: ...5 IDENTIFICATION NUMBERS 7 SAFETY 8 FEATURES and CONTROLS 24 OPERATION 35 MAINTENANCE and LUBRICATION 72 ENGINE TROUBLESHOOTING 96 POLARIS PRODUCTS 101 SPECIFICATIONS 102 WARRANTY 105 CALIFORNIA EMISSIONS WARRANTY 111 INDEX 117 https www boat manuals com ...

Страница 8: ...ronment so we can continue to enjoy this sport for many years Please show respect for our waterways our wildlife and other people Know Your Vehicle As the operator of the vehicle you are responsible for your personal safety the safety of others and the protection of our environment Read and understand your owner s manual which discusses all aspects of your vehicle including safe operating procedur...

Страница 9: ...f with all boating laws and regulations in your area Ride only in areas approved for personal watercraft Avoid riding near waterfront homes wildlife areas other boats and swimmers Respect Your Neighbors Some people may find the sound of your watercraft disturbing Avoid making excessive noise when riding and don t make any modifications to your watercraft that may increase the sound or emission lev...

Страница 10: ... in the spaces provided and in another location away from the vehicle If the vehicle is destroyed or stolen you ll have the identification numbers required by insurance and or law enforcement NOTE Check with your insurance agent about obtaining insurance coverage for your watercraft or see your Polaris dealer 1 Hull ID Number ________________________________________________________ 2 Engine ID Num...

Страница 11: ...ehicle or in this manual alerts you to the potential for personal injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle CAUTION A caution indicates a situation that may result in damage to the vehicle NOTE A note w...

Страница 12: ... If any decal becomes illegible or comes off contact your Polaris dealer for a replacement Any safety decal needing replacement will be provided by Polaris at no charge The warning decals summarize and highlight key safety and operational information Be sure to read the entire owner s manual for details that affect safe operation of this watercraft https www boat manuals com ...

Страница 13: ...rom people objects and other watercraft S Do not follow directly behind PWCs or other boats S Do not go near others to spray or splash them with water S Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going S Avoid areas with submerged objects or shallow water TAKE EARLY ACTION to avoid collisions Remember PWCs and other boats do not have ...

Страница 14: ...CH ENGINE SHUT OFF CORD LANYARD to wrist and keep it free from handlebars so that engine stops if operator falls off After riding remove cord from PWC to avoid unauthorized use by children or others RIDE WITHIN YOUR LIMITS AND AVOID AGGRESSIVE MA NEUVERS to reduce the risk of loss of control ejection and col lision This is a high performance boat not a toy Sharp turns or jumping wakes or waves can...

Страница 15: ...Do not start engine if gasoline or vapors are present CAUTION Every time you refuel check engine oil Running en gine without oil will cause major engine damage Capsize Warning Decal The capsize warning decal is located at the rear of the watercraft It s positioned upside down so the operator can read it when the boat is capsized NOTE Polaris does not recommend capsizing the watercraft under any ci...

Страница 16: ...ffect On The Date Of Certification S Display of Capacity Information S Safe Loading S Flotation S Electrical System S Fuel System S Powered Ventilation As Authorized By U S Coast Guard Grant Of Exemption CGB 91 013 Located on the upper shroud near the hood The fuel octane decal is located on the shroud near the fuel fill The capacity decal is located on the deck at the rear of the watercraft DO NO...

Страница 17: ...ed appropriate for water conditions and for your level of experience The minimum recommended age for operators of this watercraft is 16 years Obey all applicable boating rules and regulations Brakes This watercraft does not have brakes The watercraft coasts to a stop when the throttle is released The natural drag of the water slows and stops the watercraft Allow a minimum of 300 feet 90 m to coast...

Страница 18: ...hard impact a temporary loss of visibility possible loss of control and reduced reaction time Always securely attach the lanyard cord 1 to the operator s left wrist or PFD before starting the watercraft If the operator falls off the engine will immediately lose power Be sure the lanyard cord is free and not wrapped around the handlebars or controls When the watercraft is not in service disconnect ...

Страница 19: ...in the water is within 50 feet 15 m of the rear of the watercraft Safe Riding Gear Always wear protective gear when operating or riding a personal watercraft Attach a whistle to your lanyard to summon help in emergency situations Personal Flotation Device 1 The operator and passengers must always wear an approved personal flotation device PFD at all times to prevent accidental drowning Polaris rec...

Страница 20: ... swimwear These fabrics do not provide protection for watercraft riding Polaris also recommends that watercraft riders wear watercraft shoes and gloves for additional protection Helmet If a rider falls off a moving watercraft while wearing a helmet the helmet could catch the water and cause choking serious and permanent injuries or death A helmet may not provide adequate protection against all for...

Страница 21: ...operating the watercraft Always maintain a safe distance especially if you re an inexperienced operator Do not exceed idle speed if any person in the water is within 50 feet 15 m of the rear of the watercraft Operator Fitness Safe operation of this rider active craft requires good judgement and physical skills Persons with cognitive or physical disabilities who operate this vehicle have an increas...

Страница 22: ...xposure to weather elements Hypothermia Your life may depend on a clear understanding of the effects of cold water on the human body Many suspected drowning victims actually died from cold exposure hypothermia rather than drowning Hypothermia can begin in water as warm as 80 F 27 C It s a condition in which the body loses heat faster than it can produce it Violent shivering develops which may give...

Страница 23: ...r other boats and objects in your path can cause an accident and result in serious injury or death Always look behind the watercraft and to each side before accelerating and before making turns Always be aware of obstacles swimmers and other watercraft Overloading the Watercraft WARNING Overloading a watercraft will significantly reduce vehicle stability and control which could result in an accide...

Страница 24: ... removing weeds or debris that may have collected in or around the jet pump intake Weather and Darkness Be aware of severe weather conditions Observe weather forecasts and conditions before venturing out and do not operate the watercraft when visibility is poor and when the water is rough Operation of the watercraft in poor weather conditions can result in an accident and lead to serious injury hy...

Страница 25: ...uld lead to serious mechanical damage If the watercraft has been beached or has been sitting in shallow water clear out any sand or small rocks before boarding and restarting the watercraft Remove the particles by bouncing the back of the machine up and down in at least two feet of water If the craft has been beached with the engine running flush the system as outlined beginning on page 82 CAUTION...

Страница 26: ...l shock Never touch or remove electrical parts while starting or during operation of the watercraft These parts include but are not limed to the battery ignition coils spark plugs and any exposed wire or wire connector Lifting the Watercraft Serious back injury or other injury could result from attempting to lift the watercraft without assistance Never attempt to lift the watercraft without the ai...

Страница 27: ...t latch secures the seat in posi tion When released it provides access to the engine compartment 8 Jet Pump Outlet Nozzle The nozzle is the exit for the jet output Orientation is controlled by the handlebars and determines the direction of craft movement 9 Exhaust Outlet 10 Reverse Gate 11 Drain Plugs When water gets into the bilge it can be drained through the drain plugs Remove the water craft f...

Страница 28: ...25 FEATURES AND CONTROLS 1 5 2 4 15 16 14 3 8 7 9 10 12 11 11 13 6 https www boat manuals com ...

Страница 29: ...l and reverse See page 59 for operating procedures 5 Helm Console Storage 6 Seat Engine Compartment Removing the seat provides access to the engine battery engine control unit ECU exhaust system and other components 7 Grab Handle The grab handle assists a rider while boarding the craft or when riding as spotter in towing situations 8 Tow Eye Hook Securely attach the tow rope to this hook when pull...

Страница 30: ...27 FEATURES AND CONTROLS 7 6 3 2 1 8 10 4 5 9 https www boat manuals com ...

Страница 31: ... 1 Battery 2 Main relay 3 Engine control unit ECU 4 Air intake cover 5 Exhaust cooling water hose 6 Oil check fill cap 7 Oil reservoir 8 Spark plugs under ignition coils 9 Ignition coils 10 Coolant reservoir 5 4 3 1 2 7 9 10 6 8 https www boat manuals com ...

Страница 32: ...ives signals via a paddle wheel on the ride plate and interprets them to compute actual speed Maximum display is 75 MPH 120Km H A higher speed will not display Tachometer The NGI will display 0 to 9990 RPM in 50 RPM increments The gauge receives the tachometer signal from the ECU Trip Odometer The NGI will display accumulated miles or kilometers traveled Engine speed must be at or above 500 RPM be...

Страница 33: ... the gauge to zero It begins to record engine hours whenever engine speed is at 500 RPM or higher Memory retention is approximately 10 years Clock The NGI displays the time in the main display mode without reference to either AM or PM Instrument Operation DISPLAY MODE There are three different display modes the NGI uses to display information to the operator The three modes are MAIN MODE SPEED TAC...

Страница 34: ...the RESET button until the trip odometer is reset to 000 0 miles km CHANGE UNITS OF MEASURE To toggle between standard and metric units of measure press and hold the MODE button for ten seconds Display Warnings Regardless of the type of warning a blinking red LED warning will illuminate and a corresponding ISO symbol will appear on the LCD screen The NGI will alert the operator to the following co...

Страница 35: ...g displays stop the engine immediately Disable all starting mechanisms and clean the jet pump and impeller of any weeds and debris that may have collected during operation If the cause of overheating is identified and corrected normal operation can be resumed If the high temperature indicator and warning did not display but the RPM is still limited check to make sure the watercraft is not in the r...

Страница 36: ...the throttle but still needs steering control S ESP will provide thrust should the operator release the throttle and turn the handlebars completely to either the left or right S ESP works only when the watercraft is traveling more than 15 miles per hour and the handlebars are turned completely to the left or right It does not work at slower speeds or when the engine is off S ESP is not a substitut...

Страница 37: ...wetsuits and life vests to accessory mirrors touring and towing gear and performance parts Contact your Polaris dealer or visit www polarisindustries com to see our full line of available products Optional Equipment See page 101 for a list of Polaris products for servicing your watercraft S U S Coast Guard approved fire extinguisher UL 5 B C Rating PN 2871012 S Registration numbers see your Polari...

Страница 38: ...injury or death could result Always inspect the vehicle as outlined in the checklist before each use to ensure it s in proper and safe operating condition Always remove the lanyard from the engine stop switch before performing the pre operation inspection WARNING Starting or operating the watercraft with a fuel leak can result in an explosion causing serious injury or death If you smell fuel in th...

Страница 39: ...er operation Steering Check for proper operation inspect control cable Fire extinguisher Inspect condition expiration date Item What To Do Battery Check fluid level condition vent hose must be clear and open Switches buttons Check for proper operation Lanyard cord stop switch Check condition and operation Loose parts hoses Inspect for loose parts hoses and connections tighten as needed Hull Inspec...

Страница 40: ...ne S Always check for fumes prior to starting engine S Always exercise extreme caution whenever handling gasoline S Always refuel with the engine stopped and out doors or in a well ventilated area S Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored S Do not overfill the tank Do not fill the tank neck S If gasoline spills on you...

Страница 41: ...engine speed below 5000 RPM Do not operate the watercraft at wide open throttle Return to using a higher octane fuel as soon as possible Never use a fuel lower than 87 octane Refueling WARNING Failure to follow proper refueling instructions can result in fire or explosion causing serious injury or death Always stop the engine and disconnect the lanyard from the engine stop switch before refueling ...

Страница 42: ... to the specifications section or to page 76 for oil recommendations CAUTION If the engine is operated without oil serious damage will occur Always check the oil level before each use of the watercraft If you discover an empty oil reservoir see an authorized Polaris dealer immediately for service Serious engine damage will occur if water becomes mixed into the oil Always install the oil fill cap a...

Страница 43: ...engine compartment Remove the dipstick and wipe it clean with a dry cloth 4 Reinsert the dipstick but do not screw the cap onto the reservoir Remove the dipstick and read the oil level CAUTION An overfull oil reservoir may cause serious engine damage Never allow the oil level to meet or exceed the OVERFILLED mark near the top of the dipstick Always maintain the oil level between the MIN and MAX ma...

Страница 44: ... intake Disconnect the negative black cable first 2 Carefully check the jet pump intake and remove any weeds shells or other debris that may restrict the intake of water 3 After launching walk the watercraft into water at least two feet 60 cm deep and bounce the back of the craft up and down several times to flush out any sand and debris that may be in the pump CAUTION A clogged intake or the inge...

Страница 45: ...starting the engine Pull or squeeze the throttle several times to be sure the throttle lever moves freely through its full range It should spring back to its original position when released Engine and Storage Compartments The engine compartment is located beneath the seat If the watercraft is operated in salt water spray the inside of the hull engine and components with waterproof lubricant spray ...

Страница 46: ...ore operating the watercraft NOTE The seat is not a personal flotation device PFD and will not provide life saving flotation Always wear a PFD when operating or riding a watercraft Fire Extinguisher The operator of the watercraft is required by law to carry a fire extinguisher on board Always keep a fully charged and working fire extinguisher within the fire extinguisher holder which is located un...

Страница 47: ...add only distilled water if the level is low Tap water contains minerals that are harmful to a battery Maintain the fluid level between the upper and lower marks 1 on the battery Keep the battery in good condition and fully charged at all times as a weak battery can leave you stranded Never operate the watercraft with a battery that s too weak to start the engine or shows signs of loss of power Us...

Страница 48: ...ugs and carefully flush out the bilge with fresh water Allow the bilge to drain completely Wipe out the bilge with dry shop towels and reinstall the drain plugs After launching the craft remove the seat and check for leaks Riding Gear Be sure all operators and passengers have the appropriate riding gear including a PFD see page 16 Make sure all trailing objects are securely tied back or stowed WAR...

Страница 49: ... switch 2 to test operation The engine should stop immediately If it doesn t press the stop switch to stop the engine Do not ride the watercraft See your Polaris dealer for service before operating the watercraft 3 If removing the lanyard lock plate successfully stopped the engine in the previous step start the engine again and allow it to run for a few seconds Depress the engine stop button If th...

Страница 50: ...use cancer birth defects or other reproductive harm Operate this vehicle only outdoors or in well ventilated areas Engine Break in Procedure The break in period for your new Polaris watercraft is defined as the first 12 hours of operation No single action on your part is as important as following the procedures for a proper break in Careful treatment of a new engine will result in more efficient p...

Страница 51: ...ear of the watercraft up and down several times in the water 3 Check the throttle for free operation 4 Remove the seat and ventilate the engine compartment 5 Secure the seat board the craft and start the engine Allow it to warm up for about a minute before departing 6 Operate the watercraft at the lowest possible speed for the first five minutes of operation 7 Gradually open the throttle to half s...

Страница 52: ...information when registering your watercraft Right of way and Give way In nautical terms the stand on privileged vessel has the right of way and the give way burdened vessel must yield or give way Stand on Vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision By maintaining course and speed other vessels should be able to deter...

Страница 53: ...ther vessels S Overtaking passing S Meeting approaching another vessel head on S Crossing traveling across another vessel s path Meeting Vessels When meeting another power vessel head on and a collision appears likely neither vessel has the right of way Both vessels are obligated to alter course to avoid an accident Keep the other vessel to your port left side and take evasive action to the starbo...

Страница 54: ...crossing each other s path close enough to run the risk of collision the vessel having the other on the starboard right side must give way For example if the other vessel 4 is on your vessel s 3 starboard right side you must give way If the other vessel is on your port left side your vessel is the stand on vessel and should maintain its course and direction The other vessel must give way However a...

Страница 55: ...ines are not considered fishing vessels Fishing vessels have the right of way regardless of position However they must not interfere with the passage of other vessels in narrow channels Reading Buoys and Markers United States waters are marked for safe navigation through the use of buoys and markers with various shapes colors numbers and lights to guide boaters The same is true for waters in parti...

Страница 56: ...w directly behind PWCs or other boats SDo not go near others to spray or splash them with water SAvoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going SAvoid areas with submerged objects or shallow water TAKE EARLY ACTION to avoid collisions Remember PWCs and other boats do not have brakes DO NOT RELEASE THROTTLE WHEN TRYING TO STEER away ...

Страница 57: ...trol do not turn off the engine until the watercraft has stopped moving Your watercraft requires engine power for steering so after the engine has stopped you ll lose all steering control Even if the engine is still running there will be no steering control unless the throttle is applied 1 Release the throttle lever When the engine has slowed to an idle and the craft has stopped moving push in the...

Страница 58: ...into the jet intake and could cause damage to the impeller or injury to bystanders Ingesting sand into the cooling system will cause the engine to overheat which could lead to engine damage Whenever starting the engine always be sure the watercraft is in water at least two feet 60 cm deep Starting the Engine 1 Attach the lanyard wrist band 1 to your left wrist or PFD 2 Fasten the lanyard lock plat...

Страница 59: ...h with your left thumb 5 When the engine starts immediately release the starter switch Apply just enough throttle as needed to keep the engine running Allow the engine to warm up for about one minute before operating NOTE If the engine was run out of fuel it may take two or three attempts to start the engine Do not run the starter for more than ten seconds at a time or damage to the starter may re...

Страница 60: ...r Only Make sure the watercraft engine is turned off when boarding in deep water 1 Swim to the rear of the watercraft Grip the boarding handle near the rear of the seat 2 Pull yourself up onto the boarding platform 3 Move up to the seat and straddle it 4 Attach the lanyard lock plate to the engine stop switch and see that the lanyard wrist band is secure on your left wrist before starting the engi...

Страница 61: ...ist band to the left wrist or PFD Do not start the engine yet NOTE During boarding the passenger should steady the watercraft while the operator boards The operator can then help balance it while the passenger boards 2 The passenger should move or swim to the rear of the vehicle 3 The passenger should pull him herself on board using the grab handle Both operator and passenger should try to balance...

Страница 62: ...ard The lever will remain in the full up position 1 2 Apply throttle carefully and turn the handlebars to maintain steering control of the watercraft NOTE Engine RPM is limited during reverse operation 3 To return to forward operation allow the engine to return to idle speed then return the reverse lever to the forward position 4 To operate in a neutral like mode move the lever to the N position T...

Страница 63: ...only when the watercraft is traveling more than 15 miles per hour and the handlebars are turned completely to the left or right It does not work at slower speeds or when the engine is off S ESP is not a substitute for safe riding techniques which should be followed and are described in the labels attached to the watercraft and in the owner s manual See page 33 for more information about ESP High t...

Страница 64: ... safe operating distances for the body of water you operate on Allow yourself plenty of room for stopping When operating at full speed it could take the watercraft as much as 300 feet 90 m to come to a stop after the throttle is released NOTE This distance is approximate and is supplied only for reference Use good judgement and always allow plenty of room for stopping After releasing the throttle ...

Страница 65: ...an two feet 60 cm of water Make sure there are no swimmers boats or other obstacles close to the watercraft as it will be impossible to turn the watercraft after stopping the engine 2 Dismount the watercraft and guide it to the beach 3 Before restarting inspect the impeller jet pump area and speedometer paddle wheel for sand and debris 4 Move the watercraft to at least two feet 60 cm of water and ...

Страница 66: ...ate the watercraft in or near the surf line WARNING Riding the watercraft in rough water conditions could cause loss of control resulting in serious injury or death to the operator and or passenger Avoid riding in rough water and or adverse weather conditions Do not jump waves with the watercraft CAUTION Operating with excessive throttle can result in cavitation damage to the impeller or pump Do n...

Страница 67: ...T fitting as water will be able to enter the exhaust system through the fitting CAUTION Failure to clamp off the cooling water inlet hose before towing may result in hydrolock a condition caused by water being drawn or forced into the engine Always clamp off the water inlet hose before towing a disabled watercraft To tow the craft securely attach about 20 feet 6 m of tow rope to the eye located on...

Страница 68: ...ted in a clockwise direction as viewed from the rear If the watercraft has remained in a 180 capsized position for more than two minutes all fuel and oil lines must be inspected for water and or air After righting the craft prevent engine damage by following the procedures for a submerged waterlogged engine beginning on page 70 1 Be sure the engine is stopped immediately after capsizing The engine...

Страница 69: ... behind the operator and face toward the bow of the watercraft A passenger riding as a spotter in towing situations should face the rear of the craft and hold on to the rear grab handle All passengers should read the owner s manual and follow all safety warnings Passengers must wear an approved personal flotation device and other recommended safety gear They should be good swimmers and they should...

Страница 70: ...t is towed up or down a steep hill after removing it from the water this procedure may be repeated 3 Wash the hull jet pump intake and outlet with fresh water 4 Remove the drain plugs to drain the bilge 5 Remove the seat and rinse the engine compartment with a generous amount of fresh water After the water has drained wipe the engine compartment bilge dry with clean towels 6 If the craft is used i...

Страница 71: ... the watercraft in weedy areas If it s unavoidable vary the watercraft speed as weeds tend to accumulate more rapidly at steady and trolling speeds Battery If the watercraft battery is run down remove it and have it recharged Refer to battery charging recommendations and service procedures beginning on page 89 WARNING A weak battery may not be able to start the engine and could leave you stranded ...

Страница 72: ...olaris watercraft cover for protection from rocks and other debris while transporting Temporary Storage If the watercraft will be stored temporarily less than 30 days perform the daily maintenance procedures beginning on page 67 and also perform the following temporary storage procedures 1 Block the seat engine compartment open about 1 2 1 3 cm to provide air circulation and to prevent condensatio...

Страница 73: ...from the water 2 Remove the drain plugs and drain all water from the bilge 3 If the engine was submerged in salt water spray the engine and bilge with fresh water to reduce the risk of corrosion 4 Reinstall the drain plugs 5 Disconnect the lanyard from the lock plate 6 Remove the ignition coils and spark plugs CAUTION Dirt or foreign matter in the spark plug holes can result in serious engine dama...

Страница 74: ...and tip the boat to allow all water to drain out Apply marine grade silicone to the threads and reinstall the plug Hand tighten with a 5mm Allen wrench 10 Remove the drain plug from the rear of the intake manifold and tip the boat to allow all water to drain out Apply marine grade silicone to the threads and reinstall the plug Hand tighten with a 5mm Allen wrench 11 Promptly take the watercraft to...

Страница 75: ...Y A DEALER AUTHORIZED BY POLARIS THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM If other than the parts authorized by POLARIS are used for maintenance replacements or for the repair of components affecting emission control you should assu...

Страница 76: ...tectant or another non flammable metal protectant Do not use flammable sprays or protectants in the engine compartment Do not use petroleum based protectants or lubricants in the engine compartment as most are flammable and may also deteriorate rubber components Replace inlet and outlet hoses and clamps every 100 hours Periodic Maintenance Schedule The periodic maintenance table must be followed t...

Страница 77: ...nspect Level n n n n R Engine Oil Filter Replace n R n R n R Wastegate Hose Banjo Fitting Inspect Clean n n n Engine Coolant Inspect n n n n Engine Coolant Replace J Engine Compression Inspect J J Valve Clearance Inspect Adjust J J Cooling Oil Air Hoses Inspect n n n n Engine Mounts Inspect J J Engine Fasteners Inspect J J Chassis Fasteners Inspect J J Freshwater Loop Flush n n n n Exhaust System ...

Страница 78: ... n n n ESP Function Inspect n n Impeller Pump Inspect Flush n n n Sacrificial Anode Inspect n n n n Drive Couplers Inspect n n Bilge Area Drains Inspect Clean Flush n n n n n Battery Vent Inspect n n n Electrical Connections Inspect n n Fuel System Inspect J J n Fuel Vent Hoses Inspect n n n Fuel Tank Inspect J n Fuel Filter Replace J Fire Extinguisher Inspect n n Start Stop Functions Inspect n n ...

Страница 79: ...Oil was developed for Polaris Marine Turbo 4 cycle engines to provide the ultimate in engine protection This fully synthetic formula protects your high performance engine at all extremes PS 4 15W 50 Marine Oil has a wide operating viscosity range for operation due to the low volatility synthetic base stocks friction modifiers and corrosion protection This formula provides the ultimate in protectio...

Страница 80: ...nd of season storage CAUTION The engine may overheat and seize if operated out of water Never operate the engine for more than five 5 seconds or hold the engine at full throttle while the watercraft is out of the water To prevent engine damage always flush the freshwater loop cooling system when the engine is operated out of the water 1 Remove the oil fill cap from the top of the oil reservoir 2 I...

Страница 81: ... liter bottle or install the coupler into the end of the feed hose and hang the extended hose over the side of the watercraft to drain the used oil into a drain pan 8 Insert the safety lanyard into the stop switch Press and hold the start button for no more than 15 seconds Release the start button and wait for at least 30 seconds Repeat this process three or four times or until little or no oil is...

Страница 82: ... page 76 for oil recommendations NOTE Never add more than 4 qts 3 7 l to the oil reservoir 13 Reconnect the fuel injector wiring harness connectors 14 While flushing the freshwater loop cooling system start the engine and allow it to idle for 30 seconds 15 Stop the engine and re check the oil level on the dipstick 16 Add the recommended oil until the level is between the MIN and MAX marks on dipst...

Страница 83: ...system Minerals cause deposits and may react adversely with the metals in the engine and cooling system CAUTION Storing or operating your watercraft with an improper coolant to water ratio can result in serious damage to the engine The 50 propylene glycol and 50 de ionized water premixed coolant recommended by Polaris provides freeze protection only down to 26 F 32 C If your watercraft is stored o...

Страница 84: ...ting and serious engine damage Always maintain the coolant level as recommended WARNING Steam and hot liquids will cause serious burns to your skin Never service the cooling system or remove the pressure cap when the engine is hot 3 If coolant is low slowly open the coolant tank cap NOTE Pressure may remain in the cooling system even after the engine has cooled Open the cap slowly to allow the pre...

Страница 85: ...before storing the craft for an extended time Polaris recommends the use of Flush Kit PN 2874833 when flushing the freshwater loop cooling system After installing the flush kit perform the following steps to flush the system 1 Attach a garden hose to a faucet and to the female coupler hose attachment 2 Snap the male and female coupler together 3 Start the watercraft engine and immediately turn on ...

Страница 86: ...ottle cable by depressing the throttle lever and squirting grease onto the cable 2 Push and release the throttle several times to work the grease down the cable Steering Cable Joints and Inner Wire 1 Lubricate the steering cable joints on the steering nozzle end 2 Expose the steering cable inner cable and apply grease Lubricate the steering nozzle end and the handlebar end NOTE Cable seals can be ...

Страница 87: ...the bearing carrier NOTE We recommend that all drive line service be performed by your Polaris dealer CAUTION Failure to apply grease to the driveshaft during reassembly through the bearing carrier will result in dislodged seals and improper operation of the system Always apply grease when reassembling Inspect the rubber spider coupler 1 monthly See your Polaris dealer for replacement if wear or d...

Страница 88: ...h at the rear of the seat opening Electrical Connections Apply dielectric grease to battery posts Reverse Handle Pivot Shaft Lubricate the handle pivot shaft and bushing 1 Tighten the steering shaft if it s loose Steering Nozzle Pivot Shaft Lubricate the steering nozzle shaft pivot connections 2 1 2 https www boat manuals com ...

Страница 89: ... driven at higher speeds Immediately check the spark plug for correct color S A slightly brownish tip is considered normal The engine is running properly S A yellow tip is caused by salt water mist ingestion This conductive coating will eventually cause foul ing This is a normal situation NOTE If the spark plug tip is black or grey have the watercraft serviced by an authorized Polaris dealer as so...

Страница 90: ...7 0 8 mm using a wire thickness gauge WARNING Removing a spark plug while the engine or exhaust system is hot could result in serious burns Wait until the engine has cooled or wear protective gloves while servicing a spark plug WARNING High tension voltage is present in the spark plug wires when the engine is running Contacting the wires could cause serious injury Never touch spark plug wires when...

Страница 91: ...y should not exceed 020 060 5 1 5 mm If it does see your authorized Polaris dealer for service Fuses After changing a fuse always reinstall the weather tight cover to keep the fuses dry The NGI is protected by a 2 amp fuse block which is located near the battery and ECU There are also two inline fuses on the chassis harness for the fuel pump and any battery powered accessories The engine is protec...

Страница 92: ... shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Keep the battery terminals and connections free of corrosion If cleaning is necessary remove the corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the terminals with dielectric grease or petroleum jelly Be care...

Страница 93: ...cable last Battery Removal 1 Release the battery by loosening the straps 1 2 Remove the battery vent tube from the battery 3 Disconnect the black negative battery cable first 4 Disconnect the red positive battery cable last 5 Lift the battery out of the watercraft being careful not to tip it sideways and spill electrolyte CAUTION If electrolyte spills immediately wash it off with a solution of one...

Страница 94: ...prevents the possibility of sparks at the terminals which could ignite the battery gases 1 Remove the caps from the cells 1 Add distilled water if necessary to bring the electrolyte up to the proper level 2 Connect the battery to the charger Set the charging rate at 1 9 amps plug in the charger and charge the battery for ten hours NOTE If electrolyte temperature rises above 115 F 45 C during charg...

Страница 95: ...d positive cable first 4 Connect and tighten the black negative cable last 5 Apply dielectric grease to each cable 6 Reinstall the battery cover and attach the hold down straps 7 Verify that cables are properly routed Battery Storage 1 Remove the battery Clean the casing and terminals with baking soda and water one tablespoon of baking soda to one cup water Apply dielectric grease or petroleum jel...

Страница 96: ...ance when the watercraft is operated in unclean or salt water will result in damage and corrosion to the watercraft Clean all affected areas of the watercraft after every use in salt water or unclean water Jet Pump Water Inlet Screen The water inlet screen 1 is located inside the stationary nozzle of the jet pump Its purpose is to screen out grass and debris that could enter the cooling system WAR...

Страница 97: ...ter mixture will provide freeze protection to 54 F 48 C Always return coolant to the 50 50 ratio before operating the watercraft in conditions above 26 F 32 C as the more concentrated coolant may cause engine damage at warmer temperatures Drain the Exhaust Engine draining is automatic but the exhaust system must be drained by revving the engine to expel excess water To avoid engine damage never op...

Страница 98: ...he engine compartment 2 Wash the exterior of the watercraft with fresh water and a mild detergent Rinse thoroughly NOTE Clean metallic gelcoat surfaces gently Polaris does not recommend the use of power buffers or other power equipment to clean gelcoat surfaces 3 Inspect and thoroughly clean the jet pump intake outlet and impeller area If damage to these areas is visible see your Polaris dealer fo...

Страница 99: ...Indicator and flashing red warning light Cooling system failure See your Polaris dealer 3400 RPM None Reverse lever in reverse position Move reverse lever to forward position 4500 5500 RPM None Engine not warmed up to operating temperature Allow engine to warm up at idle speed 4700 RPM Flashing red warning light possibly no gauge warning Turbo overboost or loose hose See your Polaris dealer Engine...

Страница 100: ...Lanyard lock plate not in place Install lock plate under shut off switch 55 Engine Turns Over But Doesn t Start Possible Cause Solution See Page Out of fuel Refuel with fresh recommended fuel 38 Old or non recommended fuel Replace with fresh recommended fuel 38 Fouled or defective spark plugs Inspect plugs replace as needed 86 Crankcase filled with water or fuel See your Polaris dealer Clogged fue...

Страница 101: ...n fuel Replace with fresh recommended fuel 38 Clogged exhaust pipe orifice fitting Clean orifice fitting Water in exhaust pipe Drain exhaust Low battery voltage Recharge battery to 12 8 VDC 91 Possible Lean Fuel Mixture Cause Solution See Page Low or contaminated fuel Refill or replace with fresh recommended fuel clean the fuel system 38 Low octane fuel Replace with recommended fuel 38 Clogged fue...

Страница 102: ...haust pipe orifice fitting Clean orifice fitting Engine Backfires Possible Cause Solution See Page Weak spark from spark plugs Inspect clean and or replace spark plugs 86 Incorrect spark plug gap Set gap to specs or replace plugs 86 Old or non recommended fuel Replace with fresh recommended fuel 38 Incorrectly installed spark plug wires See your Polaris dealer Broken valves See your Polaris dealer...

Страница 103: ...t in fuel or oil reservoir Replace with recommended fluids 38 76 Clogged fuel filter See your Polaris dealer or replace the filter Clogged jet pump intake Clean intake 93 Clogged exhaust and or cooling system Clean exhaust flush cooling system 82 Hydrolock See your Polaris dealer Too much load weight on craft Reduce load per vehicle specifications 102 Mechanical failure See your Polaris dealer Unu...

Страница 104: ...ining Sealing Products Loctitet Products Threadlock 242 2871950 Threadlock 262 2871952 Threadlock 271 2871954 Loctitet 518 2871961 Marine Grade Silicone 8560054 General Maintenance Products Fogging Oil 12 oz Aerosol 2870791 Quart 2871517 Multi Purpose Lubricant 2872891 Electrical Contact Cleaner 2872892 Engine Degreaser 2872893 Revival Detailing Kit 2871589 Restore Polish Swirl and Scuff Remover 2...

Страница 105: ...s Reinforced Composite Fiberglass Reinforced Composite ELECTRICAL Alternator Output 25 amp 350 watt 5000 RPM 25 amp 350 watt 5000 RPM Spark Plug Type Champion RC7PYCB Champion RC7PYCB Spark Plug Gap 028 031 in 0 7 0 8 mm 028 031 in 0 7 0 8 mm Spark Plug Torque 20 ft lbs 27 Nm 20 ft lbs 27 Nm Starting System Electric Starter Electric Starter Battery 12V 19A 12V 19A COOLING Engine Cooling Liquid coo...

Страница 106: ...Capacity for oil change see page 79 3 4 4 0 qts 3 3 3 7 l 3 4 4 0 qts 3 3 3 7 l Sound Reduction Turbo PLANETt Turbo PLANETt Cylinders 2 2 Bore x Stroke 85 x 66 mm 85 x 66 mm Displacement 750cc 750cc Rated Horsepower 110 150 RPM Limiter Operation Yes Yes Ignition System Bosch Electronic Bosch Electronic FUEL DELIVERY Fuel Type 91 Octane recommended 89 90 Octane usable reduced performance 87 88 Octa...

Страница 107: ...ES Instrumentation Next Generation Instrument NGI 14 Function Next Generation Instrument NGI 14 Function Ski Tow Hook Stainless Steel Standard Standard Throttle Finger Trigger Reversible Finger Trigger Reversible Mirrors Standard Fixed Standard Fixed Bilge Pump Siphon Siphon Sponsons Matrix Blade Matrix Blade Footwell Pads Hydro Turft Hydro Turft Seat Single Single Child Grab Handle Patented Stand...

Страница 108: ...d labor charges for repair or replacement of defective parts which are covered by this warranty This warranty be gins on the date of purchase This warranty is transferable to another consumer during the warranty period through a Polaris dealer REGISTRATION At the time of sale the Warranty Registration Form must be completed by your dealer and submitted to Polaris within ten days Upon receipt of th...

Страница 109: ... or fuels that are not compatible with the Polaris personal water craft Inaddition thiswarrantydoesnotcoverstress cracks submersion or growth of marine organisms on hull and deck The exclusive remedy for breach of this warranty shall be at Polaris exclusive option repair or replacement of any defective materials or components or products THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIE...

Страница 110: ...r copy of the Warranty Registration form to the dealer The cost of transportation to and from the dealer isyour responsibility Polaris suggeststhat youuse your original selling dealer however you may use any Polaris Servic ing Dealer to perform warranty service Please work with your dealer to resolve any warranty issues Should your dealer require any additional assistance they will contact the ap ...

Страница 111: ...ris dealer You must show the dealer photo identification from the country of the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair If You Move If you move to another country be sure to contact Polaris Customer Assistance and the customs department of the destination country before you move V...

Страница 112: ...stems may be performed by any marine SI engine repair establishment or individual While Polaris rec ommends that all ofyour engineservice beperformed bya Polarisdeal er this emissions limited warranty and the maintenance instructions in the owners manual do not distinguish between service performed by a Polaris dealer and service performed by aqualified independentmarine engine repair facility OBT...

Страница 113: ...that such parts are warranted by their manufacturer to be equivalent to the parts authorized by PO LARIS in their performance and durability HOW TO MAKE A CLAIM All repair qualifying under this limited warranty must be performed by a dealer authorized by POLARIS In the eventthat anyemission related part is found to be defective during the warranty period you shall notify Polaris Warranty Departmen...

Страница 114: ...you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE Select emission control parts from model year 2002 and later personal watercraft engines are warranted for 4 years or for 250 hours of use whichever occurs first However warranty coverage based on the hourly period is only permitted for outboard engines and personal watercraft equipped with appropriate hour meters or their eq...

Страница 115: ... be 4 years starting from the date of first purchase of the new watercraft engine or 250 hours of use measured from the date it is first put in service whichever occurs first For the purpose of this limited warranty statement the term date of first purchase means the actual first purchase date un less the purchaser can demonstrate that delivery occurred at a later date Select emission control part...

Страница 116: ...1 800 POLARIS WARRANTED PARTS Your emission control system includes the warranted parts listed below Where a warrantable condition exists Polaris will repair your watercraft engine at no cost to you including diagnosis parts and labor This includes diagnostic labor that is directly associated with a defective emission related warranted part The engine manufacturer recommends that diagnosis and rep...

Страница 117: ...ses the warranted part s to fail may constituteabuse and orimprop er service thereby invalidating warranty liability hereunder In addi tion the use of add on or modified parts will be grounds for disallowing a warranty claim This limited warranty does not cover damage resulting from accidents acts of nature or other events or oc currences beyond Polaris control POLARIS EXPRESSLY DIS CLAIMS RESPONS...

Страница 118: ... means cleaner marine engines Cleaner Air and Water for healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less gas and oil than conventional carbureted two stroke engines saving money and resources Longer Emission Warranty protects consumer for worry free operation The MSX 110 engine and the MSX 150 engine have been certified as No Star Rating https www boat manuals...

Страница 119: ...d marine engine 2004 exhaust emis sion standards Engines meeting these standards have 20 lower emissions than One Star Low Emis sion engines Three Stars Ultra Low Emission The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2008 exhaust emis sion standards or the Sterndrive and Inboard marine engine 2003 2008 exhaust emission s...

Страница 120: ...ing Freshwater Loop System 82 Crossing Paths 51 D Daily Care 67 68 Drain Plugs Bilge 45 E Electrical Shock Hazard 23 Encountering Vessels 50 Engine Compartment 42 Engine Components 28 Engine Doesn t Start 56 ENGINE TROUBLESHOOTING 96 100 EPA Emissions Regulations 73 Extended Storage 94 95 F FEATURES AND CONTROLS 24 34 Fire Extinguisher 43 Fire Safety 23 Fishing Vessel Right of way 52 Footwell Pads...

Страница 121: ... 38 Reverse Lever Operation 59 Ride Smart 5 6 Riding Gear 45 Right of way 49 RPM Limiter 32 S Safe Riding Gear 16 17 Safe Riding Position 20 SAFETY 8 23 Safety Decals 9 13 Safety Training 6 Salt Water and Unclean Water Care 93 Seat 43 Service and Maintenance 23 Signal Words and Symbols 8 Spark Plugs 86 87 SPECIFICATIONS 102 104 Stand on Vessel 49 Starting in Deep Water 57 S Starting the Engine 55 ...

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