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Instr 9929140

Rev 01 2018-08

Page 12 of 17

GEAR SELECTION

The dual speed winch is equipped with three different
gear settings. “HIGH”, “NEUTRAL” and “LOW”.

WARNING

DO NOT

attempt to shift the winch while the rope/

cable is under tension.

ALWAYS

make sure the

winch rope/cable is not in tension before shifting the

winch between gears to avoid damage to the winch
mechanism. Failure to comply may lead to death or

serious personal injury

IMPORTANT

High gear is for rapid recovery of the winch rope

ONLY. It is not intended for pulling and will reduce

the life of the winch if used under load.

• The neutral setting is meant to be used to free-spool

the winch rope/cable for faster deployment. When in
neutral, the “N” marking will show thru the cutout
window on the shift knob. See photo below.

• To shift into high gear, rotate the gear shifting knob

clockwise until the “H” marking shows thru the
cutout window on the shift knob. See photo below.

• To shift into low, rotate the gear shifting knob

counter-clockwise until the “L” marking shows thru
the cutout window on the shift knob. See photo
below.

RAPID RECOVERY WINCH FUNCTION

CAUTION

The rapid recovery function must ONLY be used

while the rope/cable is under no load. Failure to

comply may cause damage to winch and/or related

components.

Your winch is equipped to quickly reel in the winch
rope when being used under no-load conditions.
Using this feature will significantly reduce the time it
takes to rewind your rope after use.

When to use.

Use Rapid Recovery to quickly reel the rope in
or out to speed up the recovery process. The
rope speed is approximately five times the
speed of standard operation, so caution should
be taken to always reset the winch to “Low” gear
after using the Rapid Recovery so the speed of
the winch will not take the operator by surprise.
Do not pull loads while in Rapid Recovery gear.

How to shift.

To operate the Rapid Recovery, make sure the
winch is not in operation and the rope is not in
tension.

Rotate the shift knob fully clockwise to engage
“High” gear (Rapid Recovery). Pulling slightly on
the winch rope by hand will help the gears align
and the shift to be completed.

Use Rapid Recovery only to reel in the rope with
“No Load”, then rotate the shift knob back to
“Low” gear (standard operating mode) by
rotating the knob back fully counter-clockwise.

Содержание 2883861

Страница 1: ...eference and parts ordering information KIT CONTENTS This Kit includes REF QTY PART DESCRIPTION PART NUMBER 1 1 Harness Adapter 2413447 2 2 Dash Switch 4015688 3 2 Routing Clip 4 1 Wireless Remote Hol...

Страница 2: ...5 2 Nut Battery Cable 7547270 26 1 4500 Winch Assembly 2637314 27 1 Winch Rope 2879187 1 Instructions 9929140 TOOLS REQUIRED Safety Glasses Drill Drill Bit 1 4 6mm Pliers Push Pin Rivet Pliers Side Cu...

Страница 3: ...o so will result in a high current electrical arc and may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur a Lift the driver side seat latch A loca...

Страница 4: ...osition winch assembly onto the winch mounting bracket as shown Ensure mounting holes on winch assembly and mounting brackets are aligned Use provided fasteners j to secure winch assembly onto winch m...

Страница 5: ...rubber stop Use a little wax or other mild lubricant on the rubber stop and pull the rope through the rubber stop using the plastic cable tie 7 INSTALL WIRELESS RECEIVER a Use supplied cable ties to s...

Страница 6: ...ay cause damage to electrical wires and or underlying components which may cause the winch to malfunction a Locate the dash switch connector 23B and connect it to the dash switch w as shown Once conne...

Страница 7: ...sbar harness adapter onto the keyed power terminal B of the busbar Reinstall the cable connection nut E and torque to specification provided TORQUE 36 in lbs 4 1 Nm Remove the cable connection nut E f...

Страница 8: ...sitive and negative busbar terminals as shown in the image below Torque all nuts to specification provided TORQUE 36 in lbs 4 1 Nm j Ensure all wires are secured in place away from all moving parts sh...

Страница 9: ...r push pin rivets B 13 REINSTALL HOOD a Place hood into position and rotate the two hood latches to secure into position 14 OPTIONAL STEP INSTALL WIRELESS REMOTE a Wireless remote holder can be instal...

Страница 10: ...i Test function of Autostop feature When reeling in the winch rope confirm that the winch will turn off automatically when the rubber puck reaches the aluminum fairlead The winch should not allow the...

Страница 11: ...small On Off button for 3 seconds or until the LED light turns off The remote will automatically turn itself off after 30 seconds of inactivity See the illustration below for proper wireless remote op...

Страница 12: ...knob See photo below RAPID RECOVERY WINCH FUNCTION CAUTION The rapid recovery function must ONLY be used while the rope cable is under no load Failure to comply may cause damage to winch and or relate...

Страница 13: ...operates inward even when magnetic stop is touching fairlead then verify all winch electrical connections are per instruction manual and free of damage and or corrosion Winch makes noise but rope does...

Страница 14: ...75 7 2 Hex Nut M6 Serrated Winch Motor Service Kit PN 2207791 REF QTY PART DESCRIPTION 1 1 4500 Pro HD Rapid Rope Recovery Winch Motor PRO Service Handle Kit PN 5454752 REF QTY PART DESCRIPTION 1 1 4...

Страница 15: ...1 2018 08 Page 15 of 17 Universal Wireless Remote Kit PN 2881287 REF QTY PART DESCRIPTION 1 1 Wireless Receiver 2 1 Wireless Remote 3 1 Wireless Remote Holder 4 2 Routing Clip 5 6 Screw 10 x 3 4 6 2 S...

Страница 16: ...Instr 9929140 Rev 01 2018 08 Page 16 of 17 ELECTRICAL REFERENCE GUIDE Harness Adapter Detail MY18 and older Control Box Detail Autostop Detail Wireless Receiver Detail Winch Harness Detail...

Страница 17: ...ORM A feedback form has been created for the installer to provide any comments questions or concerns about the installation instructions The form is viewable on mobile devices by scanning the QR code...

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