45
MAINTENANCE
Periodic Maintenance Chart
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 43, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles (Km)
Engine oil change
100 H
6 M
-
Perform a break-in oil change at one
month
Oil filter change
100 H
6 M
-
Replace with oil change
Front Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Middle Gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Rear gearcase oil (if equipped)
100 H
6 M
-
Inspect level; change yearly
Transmission oil
100 H
6 M
-
Inspect level; change yearly
D
E
Fuel system
100 H
12 M
-
Check for leaks at tank cap, lines, fuel
valve, pump, throttle body; replace lines
every 2 years
Radiator (if applicable)
100 H
12 M
-
Inspect; clean external surfaces
Cooling Hoses
100 H
12 M
-
Inspect for leaks
Engine mounts
100 H
12 M
-
Inspect
Exhaust muffler/pipe
100 H
12 M
-
Inspect
E
Spark plug
100 H
12 M
-
Inspect; replace as needed
D
Ignition timing
100 H
12 M
-
Inspect
Wiring
100 H
12 M
-
Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Clutches (drive and driven)
100 H
12 M
-
Inspect; clean; replace worn parts
D
Front wheel bearings
100 H
12 M
-
Inspect; replace as needed
D
Brake fluid
200 H
24 M
-
Change every two years
Spark arrester
300 H
36 M
-
Clean out
Idle speed
-
Adjust as needed
D
Toe adjustment
-
Inspect periodically; adjust when parts
are replaced
D
Auxiliary brake (if equipped)
-
Inspect daily; adjust as needed
Headlight aim
-
Adjust as needed
Item
Lube
Method
Engine Oil
POLARIS PS-4
PLUS
Performance
Synthetic 2W-50 4-cycle Oil
See page 46.
Brake Fluid
DOT 4
See page
60.
Main Gearcase Oil (Trans-
mission)
Premium AGL Synthetic Gearcase Lube
See page
49.
Front Gearcase Oil
Demand Drive Plus Fluid
See page
50.
Front Prop Shaft Yoke
POLARIS Premium U-Joint Lube
Locate fittings and grease (3 pumps
maximum).
