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136

INDEX

A

Accessories  . . . . . . . . . . . . . . . . . . .   55
Adjustable Headlights . . . . . . . . . . .   29
Air Pollution  . . . . . . . . . . . . . . . . . . .   6
Avalanches. . . . . . . . . . . . . . . . . . . .   15

B

Bearings . . . . . . . . . . . . . . . . . . . . .   116
Brake Components. . . . . . . . . . . . . .   96
Brake Fluid  . . . . . . . . . . . . . . . . . . .   97
Brake Inspection  . . . . . . . . . . . . . . .   96

Brake Lever Travel  . . . . . . . . . .   60, 96
Brake System Bleeding . . . . . . . . . .   98
Brakelight Replacement. . . . . . . . .   100
Brakes  . . . . . . . . . . . . . . . . . .  60, 96-98
Break-In Period . . . . . . . . . . . . . .  66-67

C

Carbide Skags  . . . . . . . . . . . . . . . . .   57
Cargo Area. . . . . . . . . . . . . . . . . . . .   29
Chaincase Oil. . . . . . . . . . . . . . . .  85-86
Choke. . . . . . . . . . . . . . . . . . . . . . . .   85
Cleaning and Preservation . . . . . . .   115
Clutch Alignment Offset . . . . . . . .   101

Clutch and Drive System. . . . . . . .   116
Clutch Center Distance  . . . . . . . . .   101
Clutch Cover Warning. . . . . . . . . . .   23
Clutch Safety . . . . . . . . . . . . . . . . . .   19
Clutch System . . . . . . . . . . . . .  101-105
Cold Weather Drive-Away  . . . . . . .   19

Compression Damping

Front Track Shock (SP Model)   50

Rear Shock (Premium)  . . . . . .   50

Controls and Linkage. . . . . . . . . . .   115
Coolant. . . . . . . . . . . . . . . . . . . . . . .   91

Coolant Level. . . . . . . . . . . . . . . . . .   91
Cooling System . . . . . . . . . . . . . .  91-93
Cooling System, Bleeding . . . . . . . .   93
Cooling System, Flushing . . . . . . . .   92
Customer Service. . . . . . . . . . . . . .   124

D

DET . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Detonation Elimination Technology . 29
Digital Display. . . . . . . . . . . . . . . . . . 30
Disabled Operators  . . . . . . . . . . . . . . 12
Drive Belt  . . . . . . . . . . . . . . . . . . . . . 19
Drive Belt Adjustment. . . . . . . . . . . 103

Drive Belt Break-In . . . . . . . . . . . . . . 67
Drive Belt Condition . . . . . . . . . . . . 102
Drive Belt Deflection. . . . . . . . . . . . 103
Drive Belt Installation . . . . . . . . . . . 105
Drive Belt Removal . . . . . . . . . . . . . 104
Drive Chain Tension . . . . . . . . . . . . . 95
Driver Awareness  . . . . . . . . . . . . . . . 14
Driveshaft Bearing. . . . . . . . . . . . . . . 84
Driving Downhill. . . . . . . . . . . . . . . . 17

Driving in Hilly Terrain. . . . . . . . . . . 18
Driving on Slippery Surfaces  . . . . . . 16
Driving Responsibly  . . . . . . . . . . . . . 21

E

Electrical Connections. . . . . . . . . . . 117
Emissions Limited Warranty . .  131-132
Engine Break-In. . . . . . . . . . . . . .  66-67
Engine Protection  . . . . . . . . . . . . . . 116
Engine Restarting  . . . . . . . . . . . . . . . 65

Engine Safety. . . . . . . . . . . . . . . . . . . 10
Engine Starting  . . . . . . . . . . . . . . . . . 65
Engine Stop Switch . . . . . . . . . . . . . . 72

Environment  . . . . . . . . . . . . . . . . . . . . 6
Exhaust System . . . . . . . . . . . . . . . . . 94

F

Front Rear Scissor Stop . . . . . . . . . . . 51
Front Suspension Adjustments  . .  41-43
Front To Rear Coupling. . . . . . . . . . . 51
FRSS . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuel  . . . . . . . . . . . . . . . . . . . . . . .  69-70
Fuel Filter  . . . . . . . . . . . . . . . . . . . . . 90
Fuel Lines  . . . . . . . . . . . . . . . . . . . . . 90

Содержание 2011 600 IQ Shift

Страница 1: ...PMS 419 Snowmobile Owner s Manual for Maintenance and Safety 600 IQ Shift 600 IQ Shift ES 600 Shift 136 600 Shift 136 ES 600 Switchback 600 Switchback ES...

Страница 2: ...ns in this manual and on all product labels Failure to follow the safety precautions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to th...

Страница 3: ...The text is printed on 100 recycled with 40 post consumer waste PCW...

Страница 4: ...your nearest Polaris dealer call 1 800 POLARIS or visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 Phone 1 888 704 5290 Part No 9922861 Rev 01 Printed in USA PMS 419 9922...

Страница 5: ...sign and development of your POLARIS vehicle making it the finest machine we ve ever pro duced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations i...

Страница 6: ...n presented in this publi cation Depictions and or procedures in this publication are intended for reference use only No liability can be accepted for omissions or inaccuracies Any reprinting or reuse...

Страница 7: ...of your snowmobile s controls and features The Perfect Fit 41 This section explains how to tailor the suspension and other features for an optimum riding experience Pre Ride Inspections 58 This sectio...

Страница 8: ...4...

Страница 9: ...are inspected by your dealer at specific mileage intervals You and your dealer must complete the registration form included with your snowmobile and forward it to us This completed form is necessary t...

Страница 10: ...at snowmobiles conform to prescribed sound levels POLARIS snowmobiles are engineered to conform to these SAE stan dards Our muffler systems are designed to reduce noise levels and must not be altered...

Страница 11: ...mating a POLARIS key blank with one of your existing keys so if both keys are lost the ignition switch must be replaced Vehicle Model Number ___________________________________________________ Tunnel...

Страница 12: ...rsonal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided...

Страница 13: ...in excellent operating condition at all times Always check major and vital safety components before every ride All POLARIS snowmobiles are designed and tested to provide safe operation when used as di...

Страница 14: ...n off the igni tion raise the hood make the adjustment secure shields and guards secure the hood and then restart the engine to check its operation WARNING Serious injury can occur if fingers or cloth...

Страница 15: ...A and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed...

Страница 16: ...you expect to be gone If it isn t possible to ride with others and you must travel into remote areas always carry survival equipment that s appropriate to the condi tions you may encounter Such equipm...

Страница 17: ...re necessary for stopping Excessive Speed WARNING High speed driving especially at night could result in serious injury or death Always reduce speed when driving at night or in inclement weather Alway...

Страница 18: ...hind and to both sides before turning or crossing railroad tracks or high ways Steep embankments may also hide your view Always leave yourself a way out Variances in snow depth and or water currents m...

Страница 19: ...ow is connected You may be riding on a flat slope or snow covered road but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you Always be aware of snow co...

Страница 20: ...erfering with full left and right steering If difficulty is encountered remove ice and snow build up that may be obstructing the steering linkage Driving on Slippery Surfaces WARNING Never attempt an...

Страница 21: ...to help slow the machine and keep it from rolling freely downhill WARNING When driving on long downhill stretches pump the brakes Riding the brakes may cause the brake system to overheat which may res...

Страница 22: ...balance and avoid possible roll over Slow down when reaching the crest of a hill Be prepared to react to obstacles sharp drops or other people or vehicles that may be on the other side of the hill If...

Страница 23: ...x mechanism that rotates at high speeds Each clutch is dynami cally balanced before installation Any tampering may disrupt this preci sion balancing and create an unstable condition Cold Weather Drive...

Страница 24: ...nd lubrication will lead to overheating of the slide rail and track causing premature wear damage and failure which can result in serious injury Reduce speeds and frequently drive into fresh snow to a...

Страница 25: ...as yours make sure they take a snowmobile safety course Everyone can benefit from the course Don t jump your snowmobile over large drifts or similar terrain Jumping may injure your back because of sp...

Страница 26: ...93 50 26 19 12 4 3 10 17 24 31 38 45 52 60 67 74 81 88 95 55 25 18 11 4 3 11 18 25 32 39 46 54 61 68 75 82 89 97 60 25 17 10 3 4 11 19 26 33 40 48 55 62 69 76 84 91 98 Frostbite in 30 min 10 min 5 min...

Страница 27: ...replacement Replacement safety decals are pro vided by POLARIS at no charge The part number is printed on the decal Clutch Cover Warning This warning decal is found under the hood on the clutch cover...

Страница 28: ...track Do not sit on seat back Entanglement with the track or a fall from seat back may result in severe injury or death No Passenger Warning Snowmobiles designed for a single rider only have a NO PASS...

Страница 29: ...ng up Avoid sharp turns Shift to or from reverse only when stopped Apply throttle slowly NOTE For more information see Owner s Manual If electric reverse Machine stopped and engine at idle push yellow...

Страница 30: ...d adequate clothing while operating this vehicle This vehicle is designed for adult use only Check local laws for age requirements When operating with a passenger on approved models only reduce speed...

Страница 31: ...eatures shown 8 13 5 6 7 12 11 2 1 3 4 10 9 1 Nosepan 2 Skis 3 Front Bumper do not use for pulling or dragging the snow mobile 4 Hood 5 Headlight 6 Windshield 7 Handlebar 8 Operator Seat 9 Taillight 1...

Страница 32: ...uge 4 Engine Stop Switch 5 Throttle Control 6 Recoil Starter Handle 7 Hood Hold Down Straps 8 Parking Brake Lock 9 Handlebar Grip Warmer Switch 10 Thumbwarmer Switch 11 Electronic Reverse Button 12 Mu...

Страница 33: ...DET activation is temporary and the timing will return to normal automatically In extreme conditions the DET sys tem retards timing and holds it in a retarded state If this occurs replace the fuel wi...

Страница 34: ...icator 8 High Beam Indicator Item 1 RPM or Speed Altitude if equipped Service Interval 2 Electrical System Voltage Level 3 MAX Maximum MPH KPH or RPM MPH Miles per hour KPH Kilometers per hour RPM Eng...

Страница 35: ...peedometer Tachometer The speedometer and tachometer can be viewed in either the analog or the digital display If the analog display is set to show speedometer read ings the digital screen will automa...

Страница 36: ...engine RPM whichever set ting is selected regardless of the display program being viewed Performance Program The Performance Program automatically displays either speed or tachometer whichever is oppo...

Страница 37: ...F automati cally displays when the fuel level is low The fuel symbol and the last fuel bar on the MFD gauge will blink when the fuel level reaches 1 8th tank The Trip F odometer records distance trave...

Страница 38: ...ashing press the SET switch once to advance one hour or press and hold the SET button to advance the hour once every 0 2 seconds 3 Press the MODE button to save the hour and flash the minutes 4 Set th...

Страница 39: ...e will display as additional screens in the engine program Press the SET button to dis play the ambient air temperature and altitude screens Air Temperature if equipped The MFD displays actual air tem...

Страница 40: ...50 feet 15 m or press and hold the button to advance 100 ft 30 m every 0 1 seconds Adjust the altitude display to within 50 ft 15 m of current altitude TIP The gauge reads barometric pressure and allo...

Страница 41: ...the History Program is not currently displayed The History Program will display the history of the Maximum Speed Maximum RPM and Service Interval settings Maximum Speed RPM Reset While in either the...

Страница 42: ...erval 1 Enter the service interval screen 2 Press and hold the SET button for ten seconds continuing to hold even after the display begins to flash 3 When the display stops flashing release the button...

Страница 43: ...compartment 4 Carefully cut the bottom of the com partment opposite the wires to separate the heat sealed seams Squeeze the corners of the compartment inward so the battery is visible TIP Note the ori...

Страница 44: ...vious cable tie was located Make sure the battery wires are not stretched tight Gauge Cleaning 1 Wipe the gauge face as needed using a clean cloth and a mild soap and water solution Wipe dry with clea...

Страница 45: ...ng with factory settings and then customizing each adjustment individually to suit rider preference The machine should be methodically tested one change at a time under the same conditions trail and s...

Страница 46: ...one inch of pre load beyond the factory settings and ensure that both sides are adjusted the same When decreasing preload make sure at least two turns of preload are hold ing the spring between the r...

Страница 47: ...Turn the adjuster to the right for a softer ride Shock Valving Some shocks can be revalved if spring preload alone isn t sufficient and further adjustment is desired to control suspension stiffness P...

Страница 48: ...nts involve a compromise or trade off For example a suspension set up for snowcross racing would provide a very stiff ride on the trail A suspension set up for trail riding would bot tom out harshly o...

Страница 49: ...on ice or hard packed snow adding a set of bogie wheels to the rail may enhance the machine s performance Bogie wheel kits are available from your dealer POLARIS offers track kits for improved flotat...

Страница 50: ...t measurement with no rider and with the rear suspension at full extension The rear bumper may need to be lifted upward slightly to fully extend the rear sus pension Next have the rider drop down hard...

Страница 51: ...f the measured sag is incorrect adjust the FRA position and or rear torsion spring preload TIP This is only an initial setup and final spring preload may vary based on rider preference and riding cond...

Страница 52: ...sition cam using the engine spark plug tool Adjustment is easiest when the cam is rotated from low to medium and then to high Rotating directly from low to high will require significantly more effort...

Страница 53: ...ski pressure for improved steering performance adjustments can be made to the front limiter straps Tighten the straps to increase ski pressure Loosen the straps to reduce ski pressure Some models hav...

Страница 54: ...ster on the shock reservoir to make adjustments to the compression damping Positions are labeled on the shock When adjusting we recommend that you turn the adjuster one click then test ride Turn the a...

Страница 55: ...n sion coupling Front To Rear Coupling and the Front Rear Scissor Stop FRSS The front rear scissor stop FRSS couples the movement of the front torque arm with the rear torque arm and limits the amount...

Страница 56: ...nt torque arm Adjusting the RRSS either allows more weight to transfer to the rear for more traction or allows less weight to transfer to the rear resulting in improved cornering performance An adjust...

Страница 57: ...r most trail riding conditions To decrease weight transfer under acceleration for improved corner ing rotate the RRSS to a higher position To increase weight transfer or ski lift during acceleration r...

Страница 58: ...the handlebar forward or rearward to the desired position 3 Tighten the bolts Handlebar Angle 1 Loosen the four bolts on the top of the adjuster block If necessary pry the blocks apart with a screwdr...

Страница 59: ...nowmo bile Use of unapproved parts and accessories may result in Non compliance with government industry requirements Voiding of warranty Injury to self or others This applies but is not limited to th...

Страница 60: ...clearance between upper carrier wheels and track Use of studs longer than the recommended length on machines equipped with center coolers will result in center cooler damage or damage to the tunnel T...

Страница 61: ...oper vehicle control Maintain a proper balance between the number of studs and the length of carbide on the skags the more studs you use the longer the carbide on the skags should be See your dealer s...

Страница 62: ...System 62 Recoil Rope 63 Coolant Level 91 Parking Brake Lock Brake Lever Brake System 60 61 96 Auxiliary Shut Off Switch Engine Stop Switch 64 Ignition Switch 64 Taillight Brakelight Headlight 64 Susp...

Страница 63: ...Read the Owner s Manual completely and refer to it often The manual is your guide to safe and enjoyable snowmobiling experience n Throttle Lever The throttle and brake are the primary controls of you...

Страница 64: ...tes low brake fluid level or air in the hydraulic system Refer to the brake bleeding infor mation on page 98 or see your dealer for service Lever Feel If the brake lever feels spongy when squeezed che...

Страница 65: ...into place Do not force the lock or it may break The brake light will illuminate if the parking brake lever lock is set while the engine is running It will also illuminate when the service brake is i...

Страница 66: ...e snowmobile with a damaged track increases the possibility of track failure which could cause loss of control resulting in serious injury or death Always inspect the track for damage before using the...

Страница 67: ...ays ensure that the hood straps are in good condition and that the latches are securely in place before operating the snowmo bile n Seat Latches If your snowmobile is equipped with a removable seat en...

Страница 68: ...witch down to stop the engine Pull it up to allow restarting n Ignition Switch Make sure the engine stops when the ignition switch is turned to OFF n Tether Switch if equipped If your machine has a te...

Страница 69: ...snap back into the housing Damage may result 5 If the engine does not start after several attempts slightly depress the throttle no more than 1 4I open while cranking the engine When the engine start...

Страница 70: ...umbers of POLARIS products Never mix brands of oil Serious chemical reactions can cause injection system blockage resulting in serious engine damage Oils may also be incompatible and the result could...

Страница 71: ...f fuel If the oil level doesn t go down contact your dealer immediately Never mix brands of oil Serious chemical reactions can cause injection system blockage resulting in serious engine damage They m...

Страница 72: ...of traction products such as studs ice growsers etc will increase the possibility of track damage and or failure This could cause loss of control resulting in serious injury or death Always inspect fo...

Страница 73: ...us and can cause loss of consciousness or death in a short time The engine exhaust from this product contains chemicals known to cause can cer birth defects or other reproductive harm Operate this veh...

Страница 74: ...lows you to select the proper calibration map for the fuel available in your region Fuel resis tors must be changed when non ethanol fuel is used NOTICE Engine damage may occur if ethanol fuel is used...

Страница 75: ...level will prevent system aeration and possi ble loss of pumping action which could result in engine damage This is especially important when the machine is operated in mountainous ter rain NOTICE Ope...

Страница 76: ...e safety switch can result in serious injury or death in the event of an accident If the throttle safety switch does not shut off the engine during a carburetor throttle system malfunction immediately...

Страница 77: ...If the throttle lever operates properly turn the ignition switch on and go through normal starting procedures 5 If the engine doesn t start take the snowmobile to an authorized POLARIS dealer for serv...

Страница 78: ...See page 72 for more information about the engine stop switch and throttle safety switch SYSTEM WHAT IT DOES Ignition Switch Interrupts ignition circuit Brake Slows jackshaft Engine Stop Switch Inter...

Страница 79: ...o the chaincase or trans mission if shifting is attempted when the engine is operating above idle speed Shift to or from reverse only when the snowmobile is stopped and when engine speed is at idle Lo...

Страница 80: ...ansmission is in reverse The maximum engine RPM will be 6000 when in reverse TIP If the engine stops running the snowmobile will be in forward gear when it s restarted Disengaging Reverse 1 Stop the s...

Страница 81: ...of vehicle with a rope Only a stiff metal pole connecting the towed object and the tow hitch on the snowmobile should be used If passengers are to be towed on a toboggan or sled make sure the pole is...

Страница 82: ...e with a minimum octane level of 87 R M 2 If your snowmobile is equipped with a check engine light and it comes on you must take your snowmobile to a qualified dealer for diagnostic service Specificat...

Страница 83: ...rvals All necessary replacement parts and labor incurred with the exception of authorized warranty repairs become the responsibility of the regis tered owner If during the course of the warranty perio...

Страница 84: ...mi 240 km 500 mi 800 km 1000 mi 1600 km 2000 mi 3200 km Pre Season CLUTCH Clutch Alignment Offset without belt 101 I I I Drive Belt Condition 102 I I I I Clutches 101 C C C Belt Tension I I I I Clutch...

Страница 85: ...tem 60 96 I Brake Fluid 97 R FUEL MANAGEMENT Idle RPM I I I Throttle Lever 73 I I I I I Oil Pump Lever synchronize I I I Throttle Cable 84 L L L Throttle Position Sensor I I I Fuel Lines 90 I I I I I...

Страница 86: ...l I I I I Cooling Fins and Shroud I I I I Drive Shaft Bearing 84 L L L I Jackshaft Bearings 116 L L L I Skags Wear Bars 113 I I I I I Ski Saddle Spindle Bolts I I I I I Drive Chain Tension 95 I I I I...

Страница 87: ...aintenance Table beginning on page 79 and before seasonal storage When operating in heavy wet snow conditions lubricate every 500 miles 800 km Lack of lubrication will adversely affect your ride and t...

Страница 88: ...r housing until grease purges from the seal on the inside of the tunnel This should take approximately two pumps Do not use more than four pumps Throttle Cable Lubricate the throttle cable lightly wit...

Страница 89: ...sight glass 2 Change the chaincase oil after the first 500 miles 800 km then every 1000 miles 1600 km or seasonally POLARIS recommends the use of POLARIS Synthetic Chaincase Lube See page 118 for the...

Страница 90: ...gs from the plug 4 Install a new sealing washer on the drain plug The sealing surfaces on the drain plug and the oil tank should be clean and free of burrs nicks or scratches 5 Reinstall the drain plu...

Страница 91: ...plugs every 2000 2500 miles 3200 4000 km Use recommended spark plugs with the proper gap Use only resistor type spark plugs Torque spark plugs to 18 22 ft lbs 24 30 Nm Always carry spare spark plugs N...

Страница 92: ...sulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indi cates the proper type and heat range for the engine and the service TIP T...

Страница 93: ...e for spark plug installation 4 Torque to 18 22 ft lbs 24 30 Nm 5 Reinstall the spark plug cap Oil Lines Inspect oil line condition every 1000 miles 1600 km Oil Filter The oil filter is located at the...

Страница 94: ...uel will shorten the life of the fuel filter and result in poor engine performance Always store fuel in clean fuel containers If low fuel pressure or reduced engine performance occurs between the reco...

Страница 95: ...a 60 antifreeze 40 water mixture See page 118 for POLARIS products Never add tap water to the cooling system Minerals cause deposits and may react adversely with the metals in the engine and cooling...

Страница 96: ...ve slowly and stop frequently to allow the engine to cool down Driving in deep snow will also help cool the engine See your dealer for service Add coolant if the level is low Engine performance will b...

Страница 97: ...tly if necessary 2 Remove the pressure cap and fill the coolant bottle with properly mixed coolant to the maximum mark 3 Remove the bleed screw from the water outlet manifold and or the thermostat hou...

Страница 98: ...etely before inspecting CAUTION Hot exhaust system parts can cause burns Allow adequate time for the exhaust system to cool Never perform this procedure with the engine running 1 Open the hood and ins...

Страница 99: ...move all chain slack to the tensioner side Lock the brake lever lock or have an assistant hold the brake lever firmly 2 Loosen the adjuster bolt jam nut 1 3 Finger tighten the adjuster bolt 2 until it...

Страница 100: ...death Properly functioning brakes are vital to your safety Be sure the brake pads do not drag on the disc and that brake lever travel is not excessive Always replace brake pads when the brake pad mat...

Страница 101: ...a plastic sight glass in the brake reservoir If the fluid is sufficient the sight glass will be black If the sight glass is any color other than black add brake fluid Keep the master cylinder cover f...

Страница 102: ...2 Fill the master cylinder reservoir to between the MIN and MAX marks or 1 4 5 16I 6 8 cm below the lip of the reservoir open ing Reinstall the gasket and cover 3 Slip a rubber tube over the ball of...

Страница 103: ...from the housing 4 With the wire harness 2 attached to the bulb 3 with draw the bulb from the hous ing 5 Grasp the bulb by its metal base and carefully separate the bulb from the harness Headlight Bul...

Страница 104: ...placement 1 Remove the screws securing the taillight lens Remove the lens 2 Push the bulb inward and turn it counterclockwise to remove it 3 Install a new bulb Push the bulb inward and turn it clockwi...

Страница 105: ...an authorized POLARIS dealer Any unauthorized modifications to clutches such as adding or removing weights will void the warranty NOTICE The bushings in the weights and rollers of POLARIS clutches ar...

Страница 106: ...racks and excessive looseness Replace the belt if any of these conditions exist See Drive Belt Troubleshooting on page 123 Always carry a spare drive belt for emergency use Store the spare belt on top...

Страница 107: ...3 2 cm Drive Belt Adjustment 1 Install the L wrench into the open threaded hole in the outer sheave of the clutch see page 104 Turn the wrench clockwise slightly to remove pressure from the sheaves 2...

Страница 108: ...2 Turn the ignition key off Wait for the engine to come to a complete stop 3 Lock the parking brake 4 Open the hood and remove the left side panel 5 Rotate the driven clutch counterclockwise 1 4 turn...

Страница 109: ...n the same direction of rotation by positioning the identification numbers so that you can read them If required separate the sheaves as out lined in the belt removal procedures 3 Rotate the L wrench...

Страница 110: ...rinse with clean warm water For stubborn stains such as grease or oil use a citrus based cleaner 3M Citrus Base Cleaner recommended Spray onto the area to be cleaned and rub with a soft sponge Allow t...

Страница 111: ...ing with insufficient lubrication between the rail slide and track guide clips can cause track failure loss of vehicle control and loss of braking ability which can result in serious injury or death A...

Страница 112: ...IP Tension adjustments should be made only after the track is warmed up and limber 1 Turn the engine off 2 Lift the rear of the machine and safely support it off the ground 3 Place the recommended wei...

Страница 113: ...e equal adjust ment on both sides of the track 9 Repeat the measurement on the other side of the track TIP Check more frequently when the machine is new 10 Start the machine and slowly rotate the trac...

Страница 114: ...s Stop the engine and let the track come to a stop do not apply brakes 3 Inspect track alignment by looking through the track window to make sure the rails are evenly spaced on each side If the track...

Страница 115: ...111 MAINTENANCE Steering System Steering Inspection and Adjustment Each week or before a long ride check all steering system fasteners and tighten if necessary...

Страница 116: ...dealer With the handlebars in a straight ahead position and with vehicle weight compressing the suspension measure from the straight edge of the skis at the center of the ski mounting bolt The measure...

Страница 117: ...d snow or ice Check skags before each use of the snowmobile to ensure positive steer ing characteristics Skags must be replaced when worn to half their orig inal diameter TIP Carbide skags must be rep...

Страница 118: ...ime Before beginning any snowmobile trip a visual inspection will uncover potential problems Check the follow ing items on a weekly basis or before any long trip n Check suspension mounting bolts for...

Страница 119: ...emaining surfaces with a damp cloth Clean and touch up with paint any rusted or previously painted surfaces Be sure that corrosive salt and acids are removed from surfaces before beginning preservatio...

Страница 120: ...ine Protection Proper preparation of the engine and fuel system is vital to the preven tion of rust and corrosion on precision engine parts during storage Whenever the machine is stored for a period o...

Страница 121: ...parts Transporting the Snowmobile Whenever the snowmobile is transported 1 Be sure the fuel cap and oil cap are installed correctly 2 Tie the snowmobile to the transporting unit securely using suitab...

Страница 122: ...etic 2 Cycle Engine Oil 4 ltr Chaincase Lubricants 2873105 Synthetic Chaincase Lubricant qt 95 l 2872951 Synthetic Chaincase Lubricant 12 oz 355 ml Grease Specialized Lubricants 2871312 Grease Gun Kit...

Страница 123: ...drive belt Excessive belt sheave clearance SEE YOUR DEALER Drive belt turns over Wrong belt for appli cation Replace the drive belt Clutch alignment out of spec SEE YOUR DEALER Engine mount bro ken or...

Страница 124: ...w RPM per formance Worn drive belt Inspect and replace as needed Excessive belt sheave clearance SEE YOUR DEALER Loose torque stop Inspect and adjust Sticky clutch SEE YOUR DEALER Poor fuel quality Us...

Страница 125: ...blem that must be repaired before operating SEE YOUR DEALER Engine lacks power Fouled or defective spark plug s Replace the plug s Fuel filter loss of high RPM power SEE YOUR DEALER Incorrect clutchin...

Страница 126: ...ng Set static sag see page 46 Adjust torsion spring blocks or install optional torsion springs to achieve correct sag Adjust limiter straps see page 49 Machine darts from side to side Check ski alignm...

Страница 127: ...oid riding in high ambient temperatures Check for snow ingestion Ice and snow build up between track and tunnel Warm the engine at least five minutes Take the drive belt off the machine in extremely c...

Страница 128: ...ontained in this manual Your dealer is also familiar with POLARIS policies and procedures and will be happy to assist you When contacting us about parts service or warranty always provide the fol lowi...

Страница 129: ...owner reports theft A In addition to notifying the proper law enforcement officials the owner must call POLARIS Customer Service B Owners must provide their name address telephone num ber and the mod...

Страница 130: ...al damage normal wear and tear abuse or improper handling The warranty also does not cover any snowmobile that has been structurally altered neglected improperly maintained used for racing or used for...

Страница 131: ...present your copy of the Warranty Registration form to the dealer The cost of transportation to and from the dealer is YOUR responsibility POLARIS recommends that you use your original selling dealer...

Страница 132: ...r s manual is highly recommended Should a failure occur dur ing the warranty period resulting from the use of non recommended products warranty coverage may be denied Warranty does not apply to parts...

Страница 133: ...ent or altitude compensation failure due to snow water dirt or other foreign substance ingestion contamination improper maintenance modified components use of aftermarket components resulting in failu...

Страница 134: ...be authorized to perform the warranty repair If You Move If you move to another country be sure to contact POLARIS Customer Assistance and the customs department of the destination country before you...

Страница 135: ...components of systems whose only purpose is to control emissions Repairing or replacing other components not covered by this war ranty is the responsibility of the vehicle owner This emissions limited...

Страница 136: ...by a defect in material or workman ship This limited warranty does not cover damage due to accidents abuse or improper handling maintenance or use This limited warranty also does not cover any engine...

Страница 137: ...r each time your snow mobile is serviced This will provide you and future owners with an accurate log of maintenance and services performed on the snowmobile DATE MILES KM TECHNICIAN SERVICE PERFORMED...

Страница 138: ...134 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 139: ...135 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 140: ...System 91 93 Cooling System Bleeding 93 Cooling System Flushing 92 Customer Service 124 D DET 29 Detonation Elimination Technology 29 Digital Display 30 Disabled Operators 12 Drive Belt 19 Drive Belt...

Страница 141: ...ntenance Interval Table 80 82 Maintenance Program 79 Maneuverability 19 M MFD Battery Replacement 39 40 MFD Components 30 MFD Digital Display Programs 32 38 MFD Settings 31 N Noise 6 O Oil Filter 89 O...

Страница 142: ...ival Preparation 12 Suspension Coupling IQ 51 Suspension Inspection Pre Ride 114 Suspension Maintenance 114 Suspension Performance Tips 45 Suspension Rear Lubrication 83 T Taillight Brakelight Replace...

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