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SAFETY

Safety Labels and Locations

Discretionary Warning

WARNING
Never operate this ATV on HILLS

steeper than 25 degrees

To prevent overturn on hilly

terrain, use throttle and brakes

gradually, and shift weight uphill.

Rack Warning

DO NOT TOW FROM RACK

OR BUMPER. Vehicle

damage or tipover may result

causing severe injury or

death. Tow only from tow

hooks or hitch. Max. Rack 70

lbs. (31.7 kg)

Hitch Warning

Exceeding vehicle towing

limit could lead to an

accident. Reduce speed

when towing a trailer. Read

owner's manual for details.

Trailer Tongue Weight should

be about 10% of the Gross

Trailer Weight, and should

not exceed 13.6 kg (30 lbs).
MAXIMUM TOWING CAPACITY: 136 KG (300 lbs)

• Never operate this ATV

on HILLS steeper than
25 degrees 25

To prevent flipover on
hilly terrain, when going

up or down, use throttle
and brakes gradually.

7173026

DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or

tipover may result causing severe injury or death. Tow only from tow

hooks or hitch. Max. Rack 70 lbs. (31.7 kg)

7173312

Exceeding vehicle towing limit could lead to an accident.

Reduce speed when towing a trailer. Read owner's manual

for details. Trailer Tongue Weight should be about 10% of the

Gross Trailer Weight, and should not exceed 13.6 kg (30 lbs).
MAXIMUM TOWING CAPACITY: 136 KG (300 lbs)

7173312

Содержание 2009 Phoenix 200 Quadricycle

Страница 1: ......

Страница 2: ...Pantone 426 C For your nearest Polaris dealer visit www polarisindustries com Polaris Sales Inc 2100 Hwy 55 Medina MN 55340 U S A Part No 9922082 Rev 01 Printed in USA...

Страница 3: ...s Always follow the instructions and recommendations in this manual The manual contains instructions for minor maintenance but informa tion about major repairs is outlined in the Polaris Service Manua...

Страница 4: ...uality of production components some minor discrep ancies may result between the actual vehicle and the information presented in this publi cation Depictions and or procedures in this publication are...

Страница 5: ...CONTENTS Introduction 4 Safety 7 Features and Controls 22 Operation 29 Emission Control Systems 47 Maintenance 48 Polaris Products 82 Troubleshooting 83 Specifications 86 Warranty 88 Maintenance Log 9...

Страница 6: ...l injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may...

Страница 7: ...you fail to take proper precautions Read this owner s manual Understand all safety warnings precautions and operating procedures before operating the vehicle Never operate this vehicle without proper...

Страница 8: ...spare key and store it in a safe place The ignition switch must be replaced if all keys are lost Vehicle Model Number ___________________________________________________ Frame VIN ___________________...

Страница 9: ...er than a Polaris dealer please request free safety training from any authorized Polaris dealer Equipment Modifications The warranty on your Polaris vehicle may be terminated if any equip ment has bee...

Страница 10: ...bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label The ECE mark consists of a circle surrounding the letter E followed by the distin...

Страница 11: ...sonal Protective Equipment PPE bearing markings such as VESC 8 V 8 Z87 1 or CE Make sure protective eye wear is kept clean Gloves Off road style gloves with knuckle pads are the best for comfort and p...

Страница 12: ...perating procedures in this manual and on the safety labels before operating this vehicle Never operate this vehicle without proper instruction Take a training course Beginners should receive training...

Страница 13: ...tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Turn the fuel valve off whenever the vehicle is stored or parked Never start the e...

Страница 14: ...or while operating this vehicle Keep both hands on the handlebars Keep both feet on the footrests Never carry a passenger The purpose of the long seat is to allow the operator to shift position as nee...

Страница 15: ...or death Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control accident and or injury Avoid sudden turns or swift movement of...

Страница 16: ...ual for turning Never turn sharply at excessive speeds which can lead to vehicle overturn See page 35 Never attempt jumps or other stunts Always follow the procedures outlined in this manual for drivi...

Страница 17: ...low the procedures outlined in this manual for driving downhill and for braking on hills See page 39 Always follow the procedures outlined in this manual for braking if you stall or roll backwards whi...

Страница 18: ...lways follow the procedures outlined in this manual for driving in reverse See page 43 Use caution when operating on rough slippery or loose terrain Always follow the procedures outlined in this manua...

Страница 19: ...has been involved in an accident always have an authorized Polaris dealer inspect the entire vehicle for possible damage including but not limited to brake throttle and steering systems Hot component...

Страница 20: ...vehicle always read and follow the instructions of the labels on the vehicle If an informational or graphic label becomes illegible or comes off con tact your Polaris dealer to purchase a replacement...

Страница 21: ...19 SAFETY Safety Labels and Locations 16 1 16 6 6 6 6 6 6 6 1 1 1 1 1 1 1 16 6 6 6 6 6 6 6 7173027 General Warning Clutch Cover Warning Age Warning...

Страница 22: ...Tongue Weight should be about 10 of the Gross Trailer Weight and should not exceed 13 6 kg 30 lbs MAXIMUM TOWING CAPACITY 136 KG 300 lbs Never operate this ATV on HILLS steeper than 25 degrees 25 To p...

Страница 23: ...overloading can cause loss of control Loss of control can result in severe injury or death Cold tire pressure Front 4 0 psi 27 6 kPa Rear 4 0 psi 27 6 kPa Maximum weight capacity 285 lbs 129 kg Improp...

Страница 24: ...urn the headlight on WARNING Do not attach a large key fob or key ring to the main switch It may contact the gas tank cap when turning causing an interruption to the electrical system and an unexpecte...

Страница 25: ...ng a cold engine See page 32 Horn Switch Press the horn button to alert others of your presence Hazard Warning Switch Push the hazard warning switch to cause all turn indicators to flash simultaneousl...

Страница 26: ...throttle problems arise The Electronic Throttle Control ETC stops the engine in the event of a throttle system malfunction Do not modify the ETC system or replace it with other throttle mechanisms Rea...

Страница 27: ...the lock 3 Release the brake lever 4 To release the parking brake lock squeeze and release the brake lever The parking brake will release automatically WARNING Operating the vehicle while the parking...

Страница 28: ...h light illuminates when the feature is activated Mirrors Use the mirrors to assist in traffic maneuvers Always check and adjust the mirrors before driving the Quadricycle Reverse Gear Indicator Turn...

Страница 29: ...aded or unleaded gasoline with a minimum pump octane number of 87 R M 2 octane Do not use E 85 fuel Fuel Valve The fuel valve is located on the left side of the vehicle ON For normal operation OFF For...

Страница 30: ...t the engine until the battery is serviced 1 Position the vehicle on a level surface 2 Lock the parking brake 3 Place the transmission in neutral 4 Fold out the kick start lever on the left side of th...

Страница 31: ...nce and longer life for these components NOTICE Do not operate at full throttle or high speeds during the first three hours of use Engine and Drivetrain Break in 1 Fill the fuel tank with gasoline See...

Страница 32: ...ur skills and operating condi tions Never operate at excessive speeds Never attempt wheelies jumps or other stunts Never remove your hands from the handle bars while operating and always keep both fee...

Страница 33: ...ricate if necessary 51 Steering Ensure free operation Tires Inspect condition and pressure 65 Wheels fasteners Inspect ensure fastener tightness 65 Frame nuts bolts fasteners Inspect ensure tightness...

Страница 34: ...not use the choke if starting a warm engine 6 If the engine is cold move the choke lever to the left until it stops Tip The choke is fully on when the lever is com pletely to the left The choke is of...

Страница 35: ...lever half way to the right to allow proper engine warm up Vary the engine RPM slightly with the throttle to aid in warm up 12 When the engine idles smoothly move the choke lever completely to the ri...

Страница 36: ...er 4 Start the engine and allow it to warm up 5 Shift the transmission into gear 6 Check your surroundings and determine your path of travel 7 Release the brake lever 8 Slowly squeeze the throttle lev...

Страница 37: ...urn while supporting your weight on the outer footrest The same leaning technique should be used for turning in reverse Practice making turns at slow speeds before attempting to turn at faster speeds...

Страница 38: ...ions 1 Do not operate on excessively rough slippery or loose terrain 2 Slow down before driving onto slippery surfaces 3 Be alert Watch the trail Avoid quick sharp turns 4 Never apply the brakes durin...

Страница 39: ...teady rate of speed to avoid stalling 8 Never open the throttle suddenly or make sudden gear changes 9 Never go over the top of a hill at high speed 10 Be alert Be prepared to take emergency action Th...

Страница 40: ...less absolutely necessary If crossing a sidehill is unavoidable follow these precautions 1 Slow down 2 Avoid hills with excessively slippery or loose surfaces 3 Avoid crossing the side of a steep hill...

Страница 41: ...Avoid hills with excessively slippery or loose surfaces 3 Shift body weight uphill 4 Drive straight downhill 5 Slow down Never go down a hill at high speed 6 Avoid going down a hill at an angle which...

Страница 42: ...the uphill side of the vehicle or on the left if the vehi cle is pointing straight uphill 6 Staying uphill of the vehicle turn the handlebars full left 7 Slowly release the brake lever and allow the...

Страница 43: ...ps during or after operating in water restarting can result in serious engine damage Transport the vehicle to your dealer for service before restarting the engine If this is not possible follow the ve...

Страница 44: ...these precautions when operating over obstacles 1 Always check for obstacles before operating in a new area 2 Be alert Watch the terrain Use extra caution 3 Never operate over large obstacles 4 Avoid...

Страница 45: ...ecautions when operating in reverse 1 Always check for obstacles or people behind the vehicle 2 Always avoid backing downhill 3 Back slowly 4 Apply the brakes lightly for stopping 5 Avoid turning at s...

Страница 46: ...ss stable operating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of the vehicle OPERATE ONLY WITH STABLE A...

Страница 47: ...nt of the vehicle When operating over rough or hilly terrain reduce cargo and drive slowly to maintain stable driving conditions Slow down Operate with extreme caution when hauling cargo or tow ing lo...

Страница 48: ...ine Avoid parking on an incline If it s unavoidable follow these precau tions 1 Stop the engine 2 Place the transmission in gear 3 Lock the parking brake 4 Always block the rear wheels on the downhill...

Страница 49: ...vel requirements Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design including factory set fuel delivery and ignition The engine and related...

Страница 50: ...Definition Frequent immersion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy load operation Extended idle Short trip cold weather operation Improperly performing the...

Страница 51: ...pre filter Daily Inspect clean often replace as needed X Air box sediment tube Daily Drain deposits when visible Headlamp tail lamp Daily Check operation apply dielectric grease if replacing X E Air f...

Страница 52: ...e with oil change Q E Valve clearance 100 12 M 1000 Inspect adjust Q E Fuel system filter 100 12 M 1000 Check for leaks at tank cap lines fuel valve filter pump carburetor replace lines every two year...

Страница 53: ...at the General Lubrication interval Item Lube Method Engine Oil PS 4 PLUS Performance Synthetic 2W 50 See page 52 Brake Fluid DOT 4 Only See page 58 Transmission Oil Polaris AGL Synthetic Gearcase Lub...

Страница 54: ...brands Oil Specifications Oil Level Maintain the oil level at the center of the sight glass Do not overfill NOTICE A rising oil level between checks in cool weather driving can indicate contaminants...

Страница 55: ...in the system for extended periods the oil pump may lose its prime which could result in engine damage Always replace the oil and filter within a few hours of draining the oil Do not allow the vehicle...

Страница 56: ...ubricate the filter o ring 10 Install the new oil filter After the filter contacts the engine surface turn it 1 2 turn by hand 11 Remove the oil fill plug Add 850 ml of the recommended oil see page 52...

Страница 57: ...d 3 4 3 Remove the fill plug Add the recommended oil as needed 4 Reinstall the fill plug Oil Change 1 Position the vehicle on a level surface Place the transmission in gear Lock the parking brake 2 Re...

Страница 58: ...ended fluid as needed 4 Reinstall the fill plug Torque to specification 5 Reinstall the check plug Torque to specification Oil Change 1 Remove the skid plate 2 Remove the drain plug Drain the fluid in...

Страница 59: ...used portion Under normal operation a diaphragm extends into the reservoir as fluid level drops If the fluid level is low and the diaphragm is not extended a leak is likely The brake system should be...

Страница 60: ...Check the security and surface condition of the brake discs Brake Fluid Foot Brake Check brake fluid level before each use of the vehicle The brakes should feel firm when they re applied Spongy or we...

Страница 61: ...the brakes when there is no longer sufficient stopping ability at the specified lever travel setting Brake Freeplay Periodically measure the freeplay of the rear brakes Acceptable free play range is...

Страница 62: ...5 cm from the floor or as close to the hub axle cen ter line as possible Make sure both marks are the same distance from the floor 4 Measure the distance between the marks and record the measurement 1...

Страница 63: ...ng the vehicle Rear Spring The rear shock absorber spring is adjusted by rotating the adjuster either clockwise or counterclockwise to increase or decrease spring tension Accessory springs are availab...

Страница 64: ...r see your Polaris dealer for service The handlebars can be adjusted for rider preference 1 Remove the handlebar cover 2 Loosen do not remove the four handlebar clamp bolts 3 Adjust the handlebar to t...

Страница 65: ...from your Polaris dealer are required for operation above 1800 meters Jetting is required only when operating below 4 degrees C at 1800 meters and lower Tip Continuous operation of the engine without...

Страница 66: ...er until 1 6 3 mm of freeplay exists at the lever Move the throttle lever back and forth several times while adjusting 3 Tighten the lock nut and slide the boots over the cable adjuster until they tou...

Страница 67: ...outlined in this manual and on the labels on the vehicle Always use original equipment size and type when replacing tires Refer to the specifications section beginning on page 86 for recom mended tire...

Страница 68: ...ear Lock the parking brake 2 Loosen the wheel nuts slightly 3 Safely place jackstands under the vehicle 4 Remove the wheel nuts Remove the wheel Wheel Installation 1 Place the wheel on the wheel hub 2...

Страница 69: ...at 3 Release the air box cover clips Remove the air box cover 4 Loosen the hose clamp and remove the filter 5 Remove the pre filter from the main filter 6 Wash the pre filter in soapy water Rinse and...

Страница 70: ...medi ately check the spark plug for correct color See page 69 A hot exhaust system and engine can cause burns Wear protective gloves when removing a spark plug for inspection 1 Remove the spark plug c...

Страница 71: ...hould not be flaky and white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect carbu retion adjustments Wet Fouled Spark Plug The wet fouled insulator ti...

Страница 72: ...mbly from the vehicle To access the headlight assembly without removing the front cover reach up under the front cab 1 Remove the rubber cover from the back of the head light 2 Rotate the socket count...

Страница 73: ...dry any water 4 Remove the spark plug 5 Drain any water found in the air box 6 Loosen the carburetor drain screw and drain the carburetor 7 Turn the engine over several times using the electric start...

Страница 74: ...e owner s manual This CVT system is intended for use on Polaris products only Do not install it in any other product Always make sure the CVT housing is securely in place during operation CVT Drying I...

Страница 75: ...ulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten eg...

Страница 76: ...attery out of the battery compartment Battery Installation 1 Ensure that the battery is fully charged 2 Place the battery in the battery holder 3 Connect and tighten the red posi tive cable first 4 Co...

Страница 77: ...ttery at 1 2 amps or less until the voltage is 12 8 or greater Tip When using an automatic charger refer to the charger manufacturer s instructions for recharging When using a constant current charger...

Страница 78: ...e each month during storage and recharge as needed to maintain a full charge Polaris recommends maintaining battery charge by using a Polaris Bat tery Tender charger or by charging about once a month...

Страница 79: ...and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Ri...

Страница 80: ...replacement Replacement safety labels are provided by Polaris at no charge Grease all zerk fittings immediately after washing Allow the engine to run for a while to evaporate any water that may have...

Страница 81: ...r Polaris Fuel Stabilizer Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons ring...

Страница 82: ...s of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 48 Battery Storage See page 75 76 for storage and charging procedures Storage Area Covers 1 Make sure tire pressure...

Страница 83: ...ansmission in gear 3 Lock the parking brake 4 Turn the fuel valve off 5 Secure the fuel cap oil cap and seat 6 Remove the key to prevent loss during transporting 7 Always tie the frame of the vehicle...

Страница 84: ...g 2871653 Premium ATV Angle Drive Fluid 237 ml 2872276 Premium ATV Angle Drive Fluid 9 5 l Grease Specialized Lubricants 2871312 Grease Gun Kit Premium All Season 2871322 Premium All Season Grease 89...

Страница 85: ...Old or non recommended fuel Replace with fresh recommended fuel Fouled or defective spark plug s Inspect plugs and replace if necessary No spark to spark plug Inspect plugs verify stop switch is on Ov...

Страница 86: ...tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel tank vent line Inspect and replace Incorrect fuel Replace with recommended f...

Страница 87: ...Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery vol...

Страница 88: ...7 cm Overall Height 106 7 cm Seat Height 81 3 cm Wheelbase 114 3 cm Ground Clearance 14 5 cm Minimum Turning Radius 165 cm unloaded Engine Type 4 Cycle Single Cylinder Lubrication Wet sump Engine Cool...

Страница 89: ...al Drum Brake Foot Hydraulic All Wheel Brake Parking Mechanical Rear Headlight Front Cover Hi Lo 35W Halogen Taillight 12V 5W Brake Light 12V 21W Battery 12V 12 AH Electric Start Standard Speedometer...

Страница 90: ...he Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship This warranty does not cover accidental damage normal wear and tear abuse or improper handl...

Страница 91: ...it to a Polaris dealer autho rized to repair Polaris Quadricycles When requesting warranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANS PORTATIO...

Страница 92: ...90 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 93: ...91 MAINTENANCE LOG DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 94: ...vetrain Break In 29 Driving Downhill 39 Driving in Reverse 43 Driving on a Sidehill 38 Driving on Slippery Surfaces 36 Driving Over Obstacles 42 D Driving Procedures 34 Driving Properly 34 Driving Thr...

Страница 95: ...Reverse Operation 43 Riding Gear 8 9 S Safe Operation Practices 30 Safety Labels 18 21 Age Warning 19 Clutch Cover Warning 19 Discretionary Warning 20 General Warning 19 Hitch Warning 20 No Passenger...

Страница 96: ...urn Signal Switch 23 Turning Around on a Hill 40 Turning the Vehicle 35 V Vehicle Identification Numbers 6 Vehicle Immersion 71 W Warning Symbols 4 Washing the Vehicle 77 78 Wheel and Hub Tightening 6...

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