66
MAINTENANCE
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the
Periodic Maintenance Chart beginning on page 62. Items not listed in
the chart should be lubricated at the General Lubrication interval.
NOTE:
The a-arms and lower control arms are lubricated at the
factory, and no additional lubrication will be needed.
However, if these components are subjected to severe use,
grease zerks have been provided for additional lubrication at
the user’s discretion.
Lubrication Chart Key
"
More often under severe use, such as wet or dusty conditions
L
Polaris Premium All Season Grease or grease conforming to NLG
No. 2, such as Conoco Superlube M or Mobilegrease Special
F
Use Polaris Premium U-Joint Lube every 500 miles, before long
periods of storage, or after pressure washing or submerging
∆
When suspension action becomes stiff, or after washing
Item
Lube
Method
Engine Oil
PS-4 PLUS Performance
Synthetic 2W-50
Add to proper level on dipstick.
Brake Fluid
DOT 4 fluid only
Maintain level between fill lines.
See page 35.
Drive chain(s)
O-ring chain lube or SAE
80/90
Lubricate.
(1) Transmission
AGL Synthetic
Gearcase Lube
Maintain as recommended on
page 72.
(2) Front Gearcase
ATV Angle Drive Fluid
Maintain as recommended on
page 73.
(3) Front Prop Shaft
Yoke
F
Grease
Grease fittings
(3 pumps maximum).
(4) Swing Arm
Bushings
"
L
Grease
Locate fittings on swing arm and
grease with grease gun.
(5) Tie Rod Ends
"
L
∆
Grease
Lift boot, clean away dirt and
grease, apply fresh grease by
hand and reassemble.
(6) Front Hubs
Premium Hub Lube
Remove set screw in hubs. Rotate
wheels to 4 O’clock position. If lu-
bricant is not visible add more.
Reinstall set screw.
(7) Ball Joint
"
L
Grease
Locate fitting on back side of struts
and grease with grease gun.
(8) Axle Housing
"
L
Grease
Locate fittings on swing arm and
grease with grease gun.
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