Polaris 2005 Sportsman 6x6 Скачать руководство пользователя страница 135

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132

INDEX

Accessories

. . . . . . . . . . . . . . . . . . . .

Adjustments

86-94

. . . . . . . . . . . . . . . . .

Age Restrictions

. . . . . . . . . . . . . . . . .

Air Box Drain

. . . . . . . . . . . . . . . . . .

Air Filter

. . . . . . . . . . . . . . . . . . . . . .

All Wheel Drive (AWD)

. . . . . . . . . .

All Wheel Drive System

. . . . . . . . . .

All Wheel Drive Switch

. . . . . . . . . .

Auxiliary Brakes

. . . . . . . . . . . . . . . .

Battery

102-104

. . . . . . . . . . . . . . . . . . .

Battery Charging

103-104

. . . . . . . . . . . .

Battery Installation

102

. . . . . . . . . . . . .

Battery Removal

102

. . . . . . . . . . . . . . .

Battery Storage

103

. . . . . . . . . . . . . . . .

Belt Break-in

. . . . . . . . . . . . . . . . . . .

Belt Life

. . . . . . . . . . . . . . . . . . . . . .

Brake, Front

. . . . . . . . . . . . . . . . . . .

Brake, Parking

. . . . . . . . . . . . . . . . .

Brake, Rear

. . . . . . . . . . . . . . . . . . . .

Brakes

35-36

. . . . . . . . . . . . . . . . . . . . . .

Break-in Period

. . . . . . . . . . . . . . . . .

Breather Filter

. . . . . . . . . . . . . . . . . .

Camber and Caster

. . . . . . . . . . . . . .

Carburetor Adjustment

. . . . . . . . . . .

Cargo Capacities

. . . . . . . . . . . . . . . .

Choke Adjustment

. . . . . . . . . . . . . .

Chrome Wheel Care

112

. . . . . . . . . . . .

Cleaning and Storage

109-113

. . . . . . . .

Cleaning the ATV

109

. . . . . . . . . . . . . .

Clutch Break-in

. . . . . . . . . . . . . . . . .

Clutching Chart

115

. . . . . . . . . . . . . . . .

Controls

32-48

. . . . . . . . . . . . . . . . . . . .

Coolant

. . . . . . . . . . . . . . . . . . . . . . .

Cooling System Operation

. . . . . . . .

Corrosion

112

. . . . . . . . . . . . . . . . . . . .

Crankcase Emission Control System

Diagnostic Mode, Instrumentation 47-48

Disengaging Wheel Hubs

. . . . . . . . .

Drive Chain Adjustment

90-91

. . . . . . . .

Driving Downhill

. . . . . . . . . . . . . . .

Driving in Reverse

. . . . . . . . . . . . . .

Driving on Slippery Surfaces

. . . . . .

Driving Over Obstacles

. . . . . . . . . . .

Driving Procedures

. . . . . . . . . . . . . .

Driving Safely

56-67

. . . . . . . . . . . . . . . .

Driving Through Water

. . . . . . . . . . .

Driving Uphill

. . . . . . . . . . . . . . . . .

Dumping Cargo

. . . . . . . . . . . . . . . .

Emission Control Systems

. . . . . . . .

Emissions Warranty

129

. . . . . . . . . . . .

Engine Break-in

. . . . . . . . . . . . . . . .

Engine Cooling System

82-83

. . . . . . . .

Engine Idle RPM Adjustment

. . . . . .

Engine Storage

110

. . . . . . . . . . . . . . . .

Equipment Modifications

. . . . . . . . .

Exhaust Emission Control System

. .

Features

32-48

. . . . . . . . . . . . . . . . . . . . .

Filter Systems

84-85

. . . . . . . . . . . . . . . .

Front Gearcase Lubrication

. . . . . . . .

Front Wheel and Middle Axle Brake

Front Wheel Hub Tightening

. . . . . .

Fuel Tank

. . . . . . . . . . . . . . . . . . . . .

Fuel Valve

. . . . . . . . . . . . . . . . . . . . .

G-H

Gear Selector

. . . . . . . . . . . . . . . . . . .

Handlebar Adjustment

. . . . . . . . . . .

Hauling Cargo

54-55

. . . . . . . . . . . . . . . .

Headlight Adjustment

106

. . . . . . . . . . .

Headlight Housing Replacement

107

. . .

Headlight Lamp Replacement

105

. . . . .

High Range

. . . . . . . . . . . . . . . . . . . .

Hour Meter

. . . . . . . . . . . . . . . . . . . .

I-J-K

Instrument Cluster

44-48

. . . . . . . . . . . . .

Jetting Chart

115

. . . . . . . . . . . . . . . . . .

K-Turn

. . . . . . . . . . . . . . . . . . . . . . .

Light Switch

. . . . . . . . . . . . . . . . . . .

Lights

105-108

. . . . . . . . . . . . . . . . . . . .

Load Distribution

. . . . . . . . . . . . . . .

Low Range

. . . . . . . . . . . . . . . . . . . .

Lubrication Recommendations

74-81

. . .

Содержание 2005 Sportsman 6x6

Страница 1: ......

Страница 2: ......

Страница 3: ...ed to the owner s manual on the next page If you cannot locate this card or if it has been removed please call 1 800 342 3764 for assistance The engine exhaust from this product contains chemicals kno...

Страница 4: ...For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your manual contains instructions for minor maintenance but information...

Страница 5: ...minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only No liab...

Страница 6: ...NTIFICATION NUMBERS 4 SAFETY 5 FEATURES AND CONTROLS 32 OPERATION 49 EMISSION CONTROL SYSTEMS 68 MAINTENANCE AND LUBRICATION 69 SPECIFICATIONS 114 POLARIS PRODUCTS 116 TROUBLESHOOTING 117 WARRANTY 121...

Страница 7: ...aces provided Remove the spare key and store it in a safe place Your key can be duplicated only by mating a Polaris key blank with one of your existing keys so if both keys are lost the ignition switc...

Страница 8: ...on hills or over obstacles if you fail to take proper precautions Read and understand your owner s manual and all warnings before operating a Polaris ATV Age Restrictions This vehicle is an ADULT VEHI...

Страница 9: ...ed Polaris ATV from a party other than a Polaris dealer you can request this free safety training from any authorized Polaris dealer A Polaris ATV is an off road vehicle Familiarize yourself with all...

Страница 10: ...n your vehicle or in this manual alerts you to the potential for personal injury WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION The sa...

Страница 11: ...labels and has completed a certified safe ty training course S Always avoid operating this vehicle on paved surfaces including sidewalks driveways parking lots and streets S Never operate this vehicle...

Страница 12: ...for climbing hills Check the ter rain carefully before ascending a hill Never climb hills with exces sively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or mak...

Страница 13: ...o not make sudden turns or stops and do not make sudden throttle changes S Wet brakes may have reduced stopping ability Test your brakes af ter leaving water If necessary apply them lightly several ti...

Страница 14: ...iginal equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your Polaris Sportsman 6x6 is terminated if any equipment has been added to th...

Страница 15: ...operating techniques described in the owner s manual For more information about the training course contact an authorized Polaris dealer or call Polaris at 1 800 342 3764 WARNING POTENTIAL HAZARD Fail...

Страница 16: ...portsman 6x6 on paved surfaces including sidewalks paths parking lots and driveways WHAT CAN HAPPEN Sportsman 6x6 tires are designed for off road use Operating on paved surfaces may seriously affect t...

Страница 17: ...e without wearing an approved helmet eye protection and protective clothing WHAT CAN HAPPEN Operating a Sportsman 6x6 without an approved helmet increases the risk of a severe head injury or death in...

Страница 18: ...ake If you begin rolling backwards Keep your body weight toward the front of the vehicle uphill Do not apply engine power Do not apply the rear brakes Gradually apply the service brake When fully stop...

Страница 19: ...ortsman 6x6 could collide with an obstacle or person resulting in severe injury HOW TO AVOID THE HAZARD Before shifting into reverse gear always check for obstacles or people behind the vehicle When i...

Страница 20: ...e vehicle during operation WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN Skidding or sliding can cause loss of control If the tires regain traction unexpectedly the vehicle could overtu...

Страница 21: ...on excessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the vehicle on such terrain Always use extra caution on rough slippery or loose terrai...

Страница 22: ...limbing hills improperly WHAT CAN HAPPEN Improper hill climbing could cause loss of control or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the o...

Страница 23: ...OID THE HAZARD Always follow proper procedures for traveling down hills as described in the owner s manual Always check the terrain carefully before descending a hill Shift your weight backward Never...

Страница 24: ...turn the Sportsman 6x6 around on any hill until you ve mastered the turning technique on level ground as described in the owner s manual See page 62 Use extra caution when turning on any hill Avoid c...

Страница 25: ...NG POTENTIAL HAZARD Overloading the vehicle or carrying towing cargo improperly WHAT CAN HAPPEN Overloading and towing can cause changes in vehicle handling which could lead to loss of control or an a...

Страница 26: ...64 travel slowly balance your weight carefully avoid sudden movements and maintain a slow and steady forward motion Do not make sudden turns or stops and do not make sudden throttle changes Wet brakes...

Страница 27: ...proper tire pressure WARNING POTENTIAL HAZARD Operating the vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the vehicle may cause changes in...

Страница 28: ...ING POTENTIAL HAZARD Operating the vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Consumption of alcohol and or drugs could seriously affect operator judgment Reaction time may be slower and...

Страница 29: ...s not in use WARNING Operating a damaged ATV can result in an accident with serious injury or death After any overturn or accident have a qualified service dealer inspect the entire machine for possib...

Страница 30: ...ly from tow hooks or hitch S Maximum Front Rack Load 75 lbs IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH TIRE PRESSURE IN PSI Kpa FRONT 5 34 5 CE...

Страница 31: ...n approved HELMET AND PROTECTIVE GEAR DAvoid paved surfaces Pavement may seriously affect handling and control DUse proper RIDING TECHNIQUES to avoid vehicle overturns on hills and rough terrain and i...

Страница 32: ...carry passengers ALL WHEEL DRIVE SWITCH Do not push switch to engage AWD if the rear wheels are spinning This may cause severe drive shaft and clutch damage See your owner s manual 7079780 6 7 8 7 717...

Страница 33: ...ts are required depending on tem perature and altitude See your owner s manual Factory setting 40_ to 80_ F at 0 3000 feet 5_ to 27_ C at 0 900 meters 7079902 under seat 7170509 TRAILER MAX WEIGHT 150...

Страница 34: ...stitute label ANSI z90 1 or the Snell Memorial Foundation label 2 Eye Protection Do not depend on sunglasses for proper eye protection A pair of goggles or a helmet face shield offer the best protecti...

Страница 35: ...ATURES AND CONTROLS 1 Service Brake Lever 2 Middle Axle Auxiliary Brake Lever 3 Throttle Lever 4 Box Dump Latch Release 5 Gear Selector 6 Floorboards 7 Backrest 8 Cargo Box 9 Front Rack 1 2 3 4 4 5 6...

Страница 36: ...AWD in reverse if the AWD switch is on 3 Engine Stop Switch The engine will not start or run when the switch is off Its purpose is to provide the operator with a quick means of engine shutdown in cas...

Страница 37: ...o check occasionally during operation Engine speed and vehicle movement are controlled by pressing the throttle lever 1 The throttle lever is spring loaded and engine speed returns to idle when the le...

Страница 38: ...reservoir fluid level before riding The lever should feel firm when squeezed Any sponginess would indicate a possible fluid leak or low master cylinder fluid level which must be corrected before oper...

Страница 39: ...evel If the fluid level is low add DOT 3 brake fluid DO NOT OVERFILL See page 116 for the part numbers of Polaris products WARNING An over full master cylinder may cause brake drag or brake lock up wh...

Страница 40: ...age the brake Release the brake lever 3 To release the parking brake lock squeeze and release the brake lever It will return to its unlocked position Important Safeguards S The parking brake may relax...

Страница 41: ...main supply is exhausted There s about a 7 to 10 mile 11 2 to 16 km range on the reserve supply Always refill the gas tank as soon as possible after using the main supply Always return the valve to th...

Страница 42: ...th the parking brake locked whenever the vehicle is left unattended Maintaining shift linkage adjustment is important to assure proper transmission function See your dealer if you experience any shift...

Страница 43: ...fast enough to start and restores compression when running 1 Position the vehicle on a level surface and lock the parking brake see page 37 2 Shift the transmission into neutral 3 Make sure the engine...

Страница 44: ...ps 4 5 if necessary CAUTION Extending the recoil starter rope until it stops can cause damage to the recoil assembly Do not extend the starter rope so far that it stops If the starter rope handle is n...

Страница 45: ...s regain traction the front wheels will automatically disengage NOTE The override switch 2 allows activation of AWD in reverse if the AWD switch is on There is no limit to the length of time the vehic...

Страница 46: ...ewhat restricted Disengage the hubs by stopping shifting to reverse and backing for a short distance Then proceed in forward again NOTE If the hubs remain engaged after following this procedure return...

Страница 47: ...V s speed to approximately 7 9 mph Refer to page 33 for additional information 1 Rider Information Center 2 Speedometer needle in addition to showing vehicle speed the needle flashes when a warning co...

Страница 48: ...cator illuminates when the electrical portion of the AWD system is enabled 3 Engine Hour Display Indicator 4 Service Interval Diagnostic Mode Indicator 5 Low Battery and Over Voltage This warning usua...

Страница 49: ...y the ATV Mode 2 Trip Meter The trip meter records the miles traveled by the ATV on each trip if it s reset before each trip To reset the trip meter select the trip meter mode Press and hold the mode...

Страница 50: ...h off and wait 10 seconds 2 Set the park brake and shift the transmission to neutral 3 Hold the mode reverse override button and turn the key switch on 4 Release the switch as soon as the display is a...

Страница 51: ...to flash release the button The setting will increase by one hour each time the button is pressed Pressing and holding the button will allow the numbers to escalate much faster When the desired time...

Страница 52: ...ill the tank Do not fill the tank neck S If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing S Never start the engine or let it run in an enclos...

Страница 53: ...ill the fuel tank with either unleaded or leaded fuel that has a minimum pump octane number of 87 R M 2 2 Check the oil reservoir level indicated on the dipstick Add the recommended oil as needed to b...

Страница 54: ...ensure fastener tightness 96 Frame nuts bolts fasteners Inspect ensure tightness Fuel and oil Ensure proper levels 79 Coolant level if applicable Ensure proper level Coolant hoses if applicable Inspec...

Страница 55: ...Be sure the choke is off during operation as excess fuel washing into the engine oil will increase wear on engine components NOTE If the knob doesn t stay where positioned increase the tension by rot...

Страница 56: ...valve to ON sit on the vehicle and move the engine stop switch to RUN 3 If the engine has cooled to a point where it does not readily start intermittent use of the choke button pulled half way out ma...

Страница 57: ...S Reduce speed and allow a greater distance for braking S Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill S Always attach t...

Страница 58: ...release lever forward 5 Lift the front of the cargo box and dump the cargo WARNING If the weight distribution in the box is located toward the rear of the box when the release lever is pulled forward...

Страница 59: ...ed 4 Slow down 5 The cargo box dump latch must be securely latched before loading and operating Unintentional box tilting will result if weight is placed in the rear of the box and the latch is not se...

Страница 60: ...arm up shift the transmission into gear 3 Check your surroundings and determine your path of travel 4 Release the parking brake 5 Slowly depress the throttle with your right thumb and begin driving Ve...

Страница 61: ...the inside tire must slip traction slightly To turn steer in the direction of the turn leaning your upper body to the inside of the turn while supporting your weight on the outer footrest This techniq...

Страница 62: ...driving and should be avoided if at all possible If you do enter into a situation where sidehilling is necessary follow these precautions 1 Slow down 2 Lean into the hill transferring your upper body...

Страница 63: ...3 Slow down 4 Apply the brakes slightly to aid in slowing WARNING Hard use of the braking system while descending a hill could result in a front end overturn causing serious injury or death Always op...

Страница 64: ...and throttle opening 6 Remain alert and be prepared to take emergency action This may include quick dismounting of the vehicle WARNING Braking and handling are greatly affected when operating in hilly...

Страница 65: ...vehicle is pointing straight uphill 4 Staying uphill of the vehicle turn the handlebars full left 5 While holding the brake lever release the parking brake lock and slowly allow the vehicle to roll a...

Страница 66: ...ody weight forward Never brake during a skid 3 Drive with AWD engaged to assist in controlling the vehicle in slippery areas CAUTION Severe damage to the drive train may occur if the AWD is engaged wh...

Страница 67: ...t before crossing 2 Choose a crossing where both banks have gradual inclines 3 Proceed slowly avoiding rocks and obstacles if possible 4 After crossing dry the brakes by applying light pressure to the...

Страница 68: ...ngles in reverse 5 Never open the throttle suddenly while backing 6 Never activate the override button while the throttle is open Loss of control may result CAUTION Opening the throttle more than requ...

Страница 69: ...line Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Place the transmission in gear and set the parking brake 2 Always block the rear wheels on the downhill side...

Страница 70: ...the terrain you re traveling on Be constantly alert for hazards such as logs rocks and low hanging branches WARNING Severe injury or death can result if your vehicle comes in contact with a hidden ob...

Страница 71: ...line at www gpoaccess gov ecfr Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All...

Страница 72: ...Spark plug wrench and handle S Torx wrench rack removal Accessories Polaris has a wide variety of accessories for your vehicle Contact your Polaris dealer for a complete list The addition of certain...

Страница 73: ...fe service and adjustment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed...

Страница 74: ...rval whichever comes first Remarks Hours Calendar Miles Km J Steering Pre Ride Make adjustments as need ed See Pre Ride Checklist Front suspension Pre Ride j ed See Pre Ride Checklist on page 51 Rear...

Страница 75: ...brication 50 H 3 M 310 500 Lubricate all fittings pivots cables etc Shift Linkage 50 H 6 M 310 500 Inspect lubricate adjust J Steering 50 H 6 M 310 500 Lubricate Front suspension 50 H 6 M 310 500 Lubr...

Страница 76: ...Exhaust muffler pipe 100 H 12 M 620 1000 Inspect J E Spark plug 100 H 12 M 620 1000 Inspect replace as needed J E Ignition Timing 100 H 12 M 620 1000 Inspect Wiring 100 H 12 M 620 1000 Inspect for we...

Страница 77: ...ube or SAE 80 90 Lubricate as often as required before each ride in wet conditions Gear Selector Oil Premium 4 Synthetic 0W 40 Maintain oil level at the center of the shift rail Do not overfill Transm...

Страница 78: ...75 MAINTENANCE AND LUBRICATION Lubrication Recommendations A Loc 1 Loc 2 Loc 3 Loc 4 Loc 5 Loc 6 Loc 7 Loc 8 Loc 9...

Страница 79: ...he recommended lubricant as needed to maintain the oil level at the proper level NOTE Do not fill to the bottom of the fill hole threads 3 Reinstall the fill plug and propshaft shield Oil Change 1 Pos...

Страница 80: ...or the part numbers of Polaris products Oil Check 1 Position the vehicle on a level surface and remove the fill plug 1 2 View the oil level and add the recommended oil as needed 3 Reinstall the fill p...

Страница 81: ...viscosity and frictional breakdown in ambient temperatures from 40 F to 120 F Its exceptional frictional properties result in more efficient operation more power output and lower fuel consumption Alt...

Страница 82: ...stick and wipe it dry with a clean cloth 4 Screw the dipstick completely in then remove it and check to see if the oil level is between the full and add marks NOTE The dipstick must be screwed all the...

Страница 83: ...nk and the bottom of the engine 2 Run the engine for two to three minutes then turn it off 3 Place a drain pan beneath the oil tank and remove the drain plug 1 Allow the oil to drain completely 4 Inst...

Страница 84: ...e sealing surfaces on the drain plug and crankcase should be clean and free of burrs nicks or scratches 13 After draining reinstall the drain plug CAUTION Mixing brands or using a non recommended oil...

Страница 85: ...ling system has been drained for maintenance or repair replace the coolant If the recovery bottle has run dry the level in the radiator should be inspected Add coolant as needed Radiator Coolant Level...

Страница 86: ...tem The recovery system components are the recovery bottle the radiator filler neck the radiator pressure cap and the connecting hose As coolant operating temperature increases the expanding heated ex...

Страница 87: ...clamp and remove the filter 4 Remove the fabric type pre filter 1 from the main filter 2 Wash the pre filter in soapy water rinse and allow to dry thoroughly 5 Reinstall the pre filter over the main f...

Страница 88: ...wer hose from the engine 2 Inspect the filter for debris Blow gently through the filter in the direction of the arrow to check for clogging Replace as needed 3 Check the hoses for cracks deterioration...

Страница 89: ...ng frog can be used as an indicator of whether the handlebars are straight The frog should always point straight back from the steering post 2 Place stands 1 in front of the vehicle perpendicular to t...

Страница 90: ...ce 1 Locate handlebar bolts 1 by removing the upper headlight pod 2 Loosen the four bolts 3 Adjust the handlebar to the desired height Be sure the handlebars do not contact the gas tank or any other p...

Страница 91: ...luid at an adequate level see page 36 NOTE Under normal functioning the diaphragm extends into the reservoir as fluid level drops If the fluid level is low and the diaphragm is not extended a leak is...

Страница 92: ...ttle Cable Free Play Adjustment Throttle cable free play is adjusted at the handlebar 1 Slide the boots 1 off the inline cable adjuster sleeve 2 Loosen the adjuster locknut 3 2 Turn the adjuster until...

Страница 93: ...ent use the following procedure NOTE See the proper splicelink clip opening position 1 1 Remove the chain guard and loosen the chain guide 2 Loosen the two eccentric locking bolts 2 3 Loosen the calip...

Страница 94: ...ngine Idle RPM Adjustment Recommended engine idle RPM is 1200 200 If the engine idle speed is unsatisfactory and all other conditions are favorable the carburetor can be adjusted as follows 1 Start th...

Страница 95: ...0 feet and temperatures below 40 degrees F 4 degrees C NOTE Continuous operation of the engine without proper jetting when required can cause poor performance overheating or PVT or engine damage See y...

Страница 96: ...hand on top of the side panel behind the fuel tank With a quick and firm motion push down on the side panel to disengage the top rear two tabs Then pull up on side panel to disengage front upper and l...

Страница 97: ...y or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cotter pin installed See your Polaris dealer Wheel Installation 1 Place the transmission in gea...

Страница 98: ...control and serious injury or death Always replace tires when the tread depth measures 1 8 3 cm or less WARNING Use of non standard size or type of tires or improper tire inflation may adversely affec...

Страница 99: ...kg Front Rack Load Capacity 75 lbs 34 kg Gross Vehicle Weight 1970 lbs 894 kg including vehicle driver and cargo Vehicle weighs 895 lbs 406 kg Axle and Wheel Nut Torque Specifications Check the follo...

Страница 100: ...an or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service NOTE The tip should not be...

Страница 101: ...above the engagement speed of 1200 1400 RPM However in high range at 3 MPH 5 KPH the engine would be running at only 1500 RPM Whenever operating this close to the engagement speed the engine may be r...

Страница 102: ...nded maintenance procedures See your dealer as outlined in the owner s manual This PVT system is intended for use on Polaris products only Do not install it in any other product Always make sure the P...

Страница 103: ...ng procedure to periodically purge accumulated carbon from the exhaust pipe muffler 1 Remove the arrestor clean out plug 1 from the bottom of the muffler 2 Place the transmission in neutral and start...

Страница 104: ...ing any time the vehicle has been operated in very wet conditions and also before storage The drain screw 1 is located at the bottom of the recoil housing above the front propshaft Remove the screw wi...

Страница 105: ...e red positive battery cable last 4 Lift the battery out of the ATV Battery Installation When installing a new battery make sure it s fully charged prior to its initial use Using a new battery that ha...

Страница 106: ...this battery The single most important thing to maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing strip cannot be removed you must use a voltmeter or...

Страница 107: ...standard amps specified on top of battery 100 12 8 13 0 volts None check at 3 mos from date of manufacture None required 75 100 12 5 12 8 volts May need slight charge if no charge given check in 3 mon...

Страница 108: ...t of the headlight pod 2 Lift the pod slightly while depressing the tabs 3 Remove the three screws in the back of the headlight pod 4 Lift the pod cover Disconnect the speedometer harnesses from the s...

Страница 109: ...sired by turning the adjusting knob located on the bottom right side of the headlight pod 1 Place the vehicle on a level surface with the headlight approximately 25 ft 7 6 m from a wall 2 Measure the...

Страница 110: ...eadlight pod 3 Lift the pod cover Disconnect the speedometer harnesses from the speedometer and remove the pod cover 4 Unplug the headlamp from the wiring harness 5 Pull the headlight housing up to re...

Страница 111: ...he lamp may need to be replaced 1 Remove the taillight lens cover mounting screws Remove the lens cover and gasket and set aside for reassembly 2 Remove the lamp 1 Apply dielectric grease to the socke...

Страница 112: ...d safety labels are damaged contact your a Polaris dealer for free replacement Polaris does not recommend the use of a high pressure type car wash system for washing the ATV If a high pressure system...

Страница 113: ...ks dark or contaminated Engine 1 Support the front end of the machine so the engine is level or tilted slightly rearward 2 Remove the spark plug rotate the piston to BDC and pour approximately two oun...

Страница 114: ...e or owner s manual to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease Apply Polaris O Ring Chain Lube to the drive chain s Storage Area Covers Set the tire p...

Страница 115: ...h 3 Routinely and liberally apply a weather resistant wax to each polished chrome wheel Choose a product suitable for chrome finishes Read and follow the product labels and instructions 4 Chrome wheel...

Страница 116: ...nother unit 1 Turn off the engine and remove the key to avoid loss during transporting 2 Turn the fuel valve off 3 Be sure the fuel cap and oil cap are installed correctly 4 Always tie the frame of th...

Страница 117: ...und Clearance 5 5 in 14 cm Dry Weight 895 lbs 406 kg Minimum Turning Radius 119 in 302 cm unloaded Engine Oil Capacity Two quarts 1 89 liters Gearcase Oil Capacity 32 oz 95 liters Coolant Capacity 2 2...

Страница 118: ...wheel Headlight 1 Single Beam on Handlebar 50 w 2 Single Beam on Grill 27 w Taillights 8 26W Brakelight 26 9W Instrument Cluster LCD Jetting Chart Altitude AMBIENT TEMPERATURE Below 40 F Below 5 C 40...

Страница 119: ...872277 Premium Demand Drive Hub Fluid 2 5 gal Grease Specialized Lubricants 2871322 Premium All Season Grease 3 oz cartridge 2871423 Premium All Season Grease 14 oz cartridge 2871460 Starter Drive Gre...

Страница 120: ...ng Use low range only Stuck in mud or snow Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of cont...

Страница 121: ...e fuel valve on Old or non recommended fuel Replace with new fuel Fouled or defective spark plug s Inspect plug s replace if necessary No spark to spark plug Inspect plug s verify stop switch is on Cr...

Страница 122: ...e ignition connections Check all connections and tighten Water present in fuel Replace with new fuel Low battery voltage Recharge battery to 12 8 VDC Kinked or plugged fuel vent line Inspect and repla...

Страница 123: ...battery voltage Recharge battery to 12 8 VDC Incorrect fuel Replace with recommended fuel Clogged air filter Inspect and clean or replace Reverse speed limiter malfunction See your Polaris dealer Elec...

Страница 124: ...tlement If you have not signed the original registration and received the customer copy please contact your dealer immediately NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WI...

Страница 125: ...so the above limitation may not apply to you if inconsistent with controlling state law HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service you must take it to a Polaris Servicing...

Страница 126: ...ling within the country where your vehicle was purchased Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle Outside the Co...

Страница 127: ...d outside of the country where it was pur chased and you have not followed the procedure set out above your vehicle will no longer be eligible for warranty or service bulletin cover age of any kind Ve...

Страница 128: ...s defective the part will be repaired or replaced by POLARIS Owner s Warranty Responsibilities S As the LSI engine owner you are responsible for the performance of the required maintenance listed in y...

Страница 129: ...rranty period Any warranted part which is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first scheduled replacement of that part This warranty s...

Страница 130: ...e or any warranted emission related part unless performed by an authorized dealer c Failure to use recommended fuel as specified in the 2006 and later Owner s Manual d Repairs and diagnosis performed...

Страница 131: ...t parts will be provided at no charge if the part is still under warranty How to File a Warranty Claim Where to Get Warranty Service All repairs qualifying under this Limited Warranty must be performe...

Страница 132: ...of any defective materials components or products THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY POLARIS SHALL HAVE NO LIABIL...

Страница 133: ...130 MAINTENANCE LOG Periodic Maintenance Record Use the following chart to record periodic maintenance DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 134: ...131 MAINTENANCE LOG DATE MILES KM TECHNICIAN SERVICE PERFORMED COMMENTS...

Страница 135: ...engaging Wheel Hubs 43 Drive Chain Adjustment 90 91 Driving Downhill 60 Driving in Reverse 65 Driving on Slippery Surfaces 63 Driving Over Obstacles 67 Driving Procedures 57 D Driving Safely 56 67 Dri...

Страница 136: ...iding Gear 31 Safety 5 31 Safety Decals and Locations 27 30 Safety Training 6 Service Brakes 35 Setting the Parking Brake 37 Side Panel Removal 93 S Sidehilling 59 Spark Arrestor 100 Spark Plug Remova...

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Polaris 2005 Sportsman 6x6, Руководство владельца по обслуживанию и безопасности

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Содержание 2005 Sportsman 6x6

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