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P a g e  

6 | 8

 

 

 

Usage 

To begin pumping of LPG gasses open the valves on the inlet side the pump, then the valve on the outlet 
side of the pump.  Activate switch to start motor.  When motor activates it should reach operational 
speed (1800RPM) relatively quickly.  If motor/pump seems to be operating slowly or struggling to 
achieve speed in a timely manner, stop the pump and check outlet pressures/outlet blockages 
preventing the pump from starting. 

 

Once the pump is running it is important to monitor the pump to ensure it stays within operational 
boundaries regarding temperature, pressure, and pressure differential. 

 

Temperature: 

Inlet temperature should not exceed 104°F 

Outlet temperature should not exceed 266°F 

 

Pressure: 

Outlet pressure should not exceed 150psi 

Outlet pressure is limited by a recirculating pressure safety valve.  If pressures are continuously at or 
near 150psi the pump will not operate with any efficiency.  In normal operation pump should not be 
continuously run above 100psi for a long period of time. 

 

Pressure Differential (PMP-04 The Prodigy Only) 

Because the Prodigy pump is only single stage compression, it should not be continuously run above 4x 
pressure differential for a period greater than 60 minutes or run above 8x pressure differential ever. 

For example, if inlet pressure on the pump is 20psi, outlet should be limited to 80psi for continuous use 
or a maximum of 150psi for no more than 60 minutes. 

If inlet pressure is vacuum (-14.5psi) outlet of pump should be limited to 43.5psi for continuous use or a 
maximum of 101.5 psi. 

In the event differential pressure is exceeding limitations, stop the pump and remedy the pressure 
differential.  This can be done by either increasing the pressure at the inlet (heating/evaporating gasses 
more quickly), or by decreasing the pressure at the outlet (bleeding pressure or cooling the outlet vessel 
to a lower temperature). 

Содержание PMP-06

Страница 1: ...Operations Manual The Prophet PMP 06 The Prodigy PMP 04 Please read understand entire manual prior to use ...

Страница 2: ...anual provides you with the basic methods for correct installation commissioning use maintenance and maintenance of the compressor Our company does not assume any responsibility for damage to the machine due to violation of the provisions of the instruction manual incorrect operation maintenance or failure to use our accessories This compressor is a device used to transport toxic harmful and flamm...

Страница 3: ...e of code and approved for use where needed in C1D1 environments Available with installation package from PMP Due to high capacity of the motor these pumps are designed to be used with a contactor relay Contactor relay must be installed outside of C1D1 environments For single phase locations phase inverter may be used Wire the switch contactor and pump motor as shown below Check wiring of pump by ...

Страница 4: ...osite side closest to the motor Make connections using standard 1 5 Tri clamp style seals and clamps Make sure seals and clamps are rated for both pressure and solvents intended for use with your system For LPG gas Viton or PTFE gaskets are recommended and clamps with a minimum rating of 250psi Tighten clamps using proper torque recommendation by clamp manufacture Be sure not to over torque the cl...

Страница 5: ...ay cause damage Disconnect It is important to have service disconnects valves on either side of the pump allowing isolation of the pump in the event of a problem and for isolation when not in use over night When pump is not to be used for a period of time close the valves on both sides of the pump and relieve the pressure in the cylinders This helps prevent unnecessary loading on piston seals as w...

Страница 6: ...are continuously at or near 150psi the pump will not operate with any efficiency In normal operation pump should not be continuously run above 100psi for a long period of time Pressure Differential PMP 04 The Prodigy Only Because the Prodigy pump is only single stage compression it should not be continuously run above 4x pressure differential for a period greater than 60 minutes or run above 8x pr...

Страница 7: ... Maintenance Care Pump crankcase contains oil that must be routinely changed out every 200hrs Because there is no run time indicator it is imperative that operators keep detailed documentation regarding usage time To change the oil open the ball valve on the lower section of the crank case and drain oil into an approved container Dispose of according to local governing regulations Refill the crank...

Страница 8: ...worn over time they may allow for gasses to seep into crank case where they will be vented through the port into the environment This can provide cause for an unsafe working environment so care must be taken to check this port for signs of gasses daily Furthermore the vent fitting in this port can be removed and replaced with an external ventilation routing directing leaking gasses to a safer loca...

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