Plymovent Vertical Stack Rail System Скачать руководство пользователя страница 3

PUM_VSR_100209_EN

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4.        SAFETY

General

The manufacturer does not accept any liability for damage to 
the product or personal injury caused by ignoring of the safety
instructions in this manual, or by negligence during installation,
use, maintenance, and repair of the product mentioned on the
cover of this document and any corresponding accessories. 

Specific working conditions or used accessories may require
additional safety instructions. Immediately contact your supplier 
if you detect a potential danger when using the product. The 
user of the product is always fully responsible for
observing the local safety instructions and regulations.
Please observe all applicable safety instructions and regulations.

User manual

•  Everyone working on or with the product, must be familiar 

  with the contents of this manual and must strictly observe 
  the instructions herein. The management should instruct 
  the personnel in accordance with the manual and observe 
  all instructions and directions given.

•   Never change the order of the steps to perform.
•   Always keep the manual with or near the product.

Pictograms and instructions on the product (if present)

•   The pictograms, warning and instructions attached to the

  product are part of the safety features.  They must not be
  covered or removed and must be present and legible during
  the entire life of the product.

•   Immediately replace or repair damaged or illegible

  pictograms, warnings and instructions.

Users

•   The use of this product is exclusively reserved to  authorized,  

  trained and qualified users. Temporary personnel
  and personnel in training can only use the product under
  supervision.

Intended use

The product has been designed as an exhaust removal system. 
Using the product for other purposes is considered contrary 
to its intended use.  The manufacturer accepts no liability for 
any damages or injury resulting from such use.  The product has 
been built in accordance with state-of-the-art standards and 
recognized safety regulations. Only use this product when in 
technical perfect condition in accordance with its intended use 
and the instructions explained in the user manual.

Technical specifications

The specifications given in this manual must not be altered.

Modifications

Modifications of (parts of) the system / product is not allowed. 

WARNING

PRODUCT MAY CONTAIN SHARP EDGES 
Use care when servicing and installing the system. 
Failure to do so could result in minor personal 
injury.

WARNING

Do not attempt installation of this system unless 
you are familiar with the necessary tools, equipment, 
utility connections and potential hazards. Installation 
should be performed only by a qualified service 
provider. Failure to do so could result in reduced 
performance of the unit, serious personal injury or 
death.

General information and installation

•   Inspect the product and check for damages.  Verify the

  functioning of the safety features.

•   Check the working environment. Do not allow unauthori-   

  zed persons to enter the working environment.

•  Protect the product against water and humidity.
•   Use common sense. Stay alert and keep your attention to

  your work. Do not use the product when you are under the
  influence of drugs, alcohol or medicine.

•   Make sure the room is always sufficiently ventilated; this

  applies especially to confined spaces.

•   make sure the product does not block any entrances and    

  exits which must be used for emergency services.

•   Make sure that the workshop, in the vicinity of the product,

  contains sufficient approved fire extinguishers if any 
  elctronics, such as control boxes, are used.

Service, maintenance and repairs

•   Observe the maintenance intervals given in this manual.

  Overdue maintenance can lead to high costs for repair and
  revisions and can render the guarantee null and void.

•   Always use tools, materials, lubricants and service techni-   

  ques which have been approved by the manufacturer.  

 

  Never use worn tools and do not leave any tools in or on   
  the product.

•   Safety features which have been removed for service,

  maintenance or repairs, must be put back immediately after
  finishing these jobs and it must be checked that they still
  function properly.

ATTENTION!

Maintenance should only be performed by autho-
rized, qualified and trained persons (skilled) using 
appropriate work practices.

Содержание Vertical Stack Rail System

Страница 1: ...09 655 0919 info plymovent com 1 Important safety instruction 2 2 Introduction 2 3 Product description 2 4 Safety 3 5 Area of use 4 6 Delivery 4 6 7 Mounting instructions 7 16 Measure the mounting height 7 8 Catcher and connection socket 9 Measurement procedure 10 Support bracket and spliceing the profile 11 Mounting rubber seal 12 Lifting the rail 13 Safety wires 13 Hose connection 14 Stack adapt...

Страница 2: ...form theVSR Exhaust Removal System All these individual parts can be traced back to this Product User manual 2 INTRODUCTION 3 PRODUCT DESCRIPTION The VSR System consist of a strong rectangular aluminium profile with a section area of 280 cm2 The underside of the rail is an open area sealed with rubber lips The profile is hung in two 2 bearing loaded trolleys at each support The profile is connecte...

Страница 3: ...erfect condition in accordance with its intended use and the instructions explained in the user manual Technical specifications The specifications given in this manual must not be altered Modifications Modifications of parts of the system product is not allowed WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing and installing the system Failure to do so could result in minor personal ...

Страница 4: ...t at the emission source the exhaust pipe When the vehicles reverse or drive in to the fire station a catcher box picks up on the special tapered connection on the vertical exhaust pipe aligning itself on the aluminium pro file both upwards and sidewards As the vehicles continue into the station the exhaust pipe gli des along the rubber sealed profile until the vehicle is parked All of the poisono...

Страница 5: ...ent lengths available 20 500 mm 30 750 mm and 6 1800 mm The brace can be mounted separately or in pairs using the same brackets Prod SBT SB S 20 500mm Prod SBT SB M 30 750mm Prod SBT SB L 6 1800mm Side brace clamp kit The kit includes two aluminium brackets for one or two side braces Prod SBT SBCK 6 DELIVERY VSR Extraction rail TheVSR track is 5 8m 19ft or ordered by meter Prod VSR Track Adjustabl...

Страница 6: ...n flexible hose 3 1 m 10 2 ft and hose clamps Prod VSR DTC Back In Connection with end connection flexible hose 1 3 m 4 3 ft and hose clamps Prod VSR BIC VSR Kit consisting of suspension profile 2 suspension brackets and trolleys 1 centering spring safety wire trolley stops and hard ware for one suspension point VSR Catcher including gate damper Prod VSR CAT Prod VSR SUS 6 DELIVERY ...

Страница 7: ...pe The measure between the top of the exhaust pipe and the horizontel suspension VSR SUS is 445mm 17 5 Suspension This is the standard support forVSR included in all models Approx 4 m 13 8 1 3 m 4 2 PUM_VSR_100209_EN 7 200 7 MOUNTING INSTRUCTION WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury Measure the mounting height ...

Страница 8: ...t 5 Vertical support Put theVSR parts under the rails intended position The catcher must be positioned as close as possible to the gate with a safety distance of 50 100 mm 2 4 Check and determine the location of the support legs accord ing to the required distances between support legs and the catcher as shown below The vertical support pipe 5 is to be slid onto the horizontal support profile 4 Le...

Страница 9: ...ording to the hole structure on the catcher The catcher is to be mounted with 2 pcs M8x25 and 2 pcs M8x45 with nuts Mount the connection socket d 160 mm 6 3 to the opposite end of the rail with 4 pcs M8x20 PUM_VSR_100209_EN 9 200 7 MOUNTING INSTRUCTION WARNING PRODUCT MAY CONTAIN SHARP EDGES Use care when servicing unit Failure to do so could result in minor personal injury ...

Страница 10: ...ve Through Measure the distance between the exit and entrance gate This distance minus 0 5 1 0 m 1 6 3 3 depending on free space from gate is the required length of the rail TheVSR is normally positioned immediately after the gate at a distance of approx 50 100 mm 2 4 Check the height of the exhaust pipe see further under measurement procedures see next page for required space for exhaust pipe The...

Страница 11: ... profile position the splicing sleeve horizontally and vertically drill and screw together Every splicing sleeve is to be bolted together with 12 pcs M8x25 65 65 22 22 Support brackets 1 2 1 VSR profile 2 Support bracket The support brackets are to be positioned according to the support measurement procedure It is important that they are mounted exactly at the support leg position Drill 8 5 mm 0 3...

Страница 12: ... should overlap and be cut together with a sharp knife The rubber seal ends are to be fixed together with glue Loctite no 495 or similar rubber glue Note The rubber seal is to be greased with liquid soap before mounting The rubber seal is mounted with tool no 11600 The rubber seal is easily mounted with tool no 11606 the rail profile hanging in its support legs 3 2 1 4 2 WARNING PRODUCT MAY CONTAI...

Страница 13: ...ofile 2 Centering spring 3 Safety wires Drill a 6 5 mm 0 25 hole 800 mm 2 6 from the support leg as shown in the picture below Screw the M6 eyebolts with M6 nuts into the hole Fix the centering spring between the hook on the horizontal support and the eyebolt Drill a 8 5 mm 0 33 hole 100 mm 4 from the support leg as shown in the picture below Screw the safety eyebolts to the rail with 2 pcs of M8x...

Страница 14: ... length of the hose must be adjusted so that it reaches the outer side positions of the rail VSR systems longer than 18 m 59 should have several connection sockets at the top of the rail These must be positioned at an equal distance from one another Cut a hole with a diam of 160 mm 6 3 and fasten the socket with self rivet screws Connect the hoses in the same way as the end connection 7 MOUNTING I...

Страница 15: ...k adapter onto the exhaust pipe and fasten it by tightening the lock bolts Note The distance between the exhaust pipe and the horizontal support leg must be a minimum of 445 mm 17 5 For further information see support legs measurement Final adjustment of theVSR rail and the stack adapter height is to be done when the vehicle drives into the appliance bay 7 MOUNTING INSTRUCTION ...

Страница 16: ...rab when the vehicle is in its rest position Thread the pressure controller directly into theVSR profile Mount a pressure controller the same way at the end of the exit side on the rail to achieve fan start when the vehicle returns Connect the electrical low voltage cables to the pressure controller with accompanying tags Further connection to pressure control unit PCU 1000 see separate electrical...

Страница 17: ... dule 0 500 call outs year every 16 weeks 500 1500 call outs year every 12 weeks 1500 3000 call outs year every 8 weeks 3000 call outs year every 4 weeks 1 Clean the inside of the rubber seals 2 Check that the rail runs smoothly in the horizontal support 3 Check for mechanical damages on support legs trolleys and safety hooks 3 2 1 ...

Страница 18: ...e until the support trolley F appears Note Be careful when pulling the rail to the side to avoid both support trolleys to slide out of the hori zontal support leg Unhook the safety hook G from the support trolley and change the support trolley to a new one Hook the safety hook onto the new support trolley and push the rail back in the normal position Refit the stopbolt E and the spring D Check tha...

Страница 19: ...9 SPARE PARTS 1 2 8 10 7 6 9 5 3 4 11 12 PUM_VSR_100209_EN 19 200 ...

Страница 20: ... 3 3 3 3 3 4 4 4 4 5 5 Horizontal SBT profile L 1 2m 7 8120 1011 X Support Leg 8 8150 1011 4 6 6 6 6 6 8 8 8 8 10 10 Mounting Kit Vertical 9 8145 1011 Y Side Brace Kit Short 9 8146 1011 Y Side Brace Kit Medium 9 8147 1011 Y Side Brace Kit Long 10 964 155 2 3 3 3 3 3 4 4 4 4 5 5 Safety wire 11 968 180 2 3 3 3 3 3 4 4 4 4 5 5 Centering Spring 12 30015 X Rubber Seal W hen ordering spare parts please ...

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