Plymovent MDB-DILUTER PRO, Инструкция по установке и эксплуатации

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0000300349/230420/0 MDB-Diluter PRO 6
WARNING
Before you carry out service, maintenance and/or
repair jobs:
- fully disconnect the machine from the mains
- disconnect compressed air supply
WARNING
Always wear face mask and gloves during filter
exchange/cleaning.
Industrial vacuum cleaner used during service and
maintenance should meet dust class H according to
EN 60335-2-69.
4 INSTALLATION
4.1 Tools and requirements
You need the following tools to install the system:
- lifting equipment (e.g. fork-lift truck, crane)
- climbing gear (e.g. scissor lift)
- cordless drill
- wrench (metric sizes 10-13-17)
- screw driver
- level
- mains cable 4 mm² (AWG 12); 3 cores + mass
- self-tapping screws
- duct tape
- flowmeter
- basic tools
- tools for electrical connections
6
4.1.1 To be sourced locally
Mounting material
7
:
- to install the Panel to the fan housing or to the
wall (hardware max. Ø 10 mm)
- to install the HMI to the wall (head height of screws max. 6
mm, Ø max. 4 mm)
Connection cables
8
:
- refer to Table I on page 32 for the cable specifications
If necessary:
- additional cable glands M16
Optional (for remote access to HMI via network):
- ethernet cable, min. CAT 5E shielded
4.2 Unpacking
Check that the product is complete. The package
contains:
MDB-Diluter | Filter system
Filter system
- MDB-FRAME | Mounting frame
- MDB-BM/4 | Filter module (2)
- CART-PTFE/15 | Filter cartridge (8)
- Air inlet module
- MDB-HOPPER/80 | Hopper
- MDB-OUTLET/400 | Outlet Ø 400 mm
- DB-80 | Dustbin 80 litres
- MDB-JOIN KIT | Connection material
- MDB-COVER/S | Cover plate (8)
- MDB-COVER/M | Cover plate (4)
- Screw set (2)
- Seal set MDB-BM/4 (3)
- Spare seal set MDB
- SealApplicator
6. E.g. heat gun, cable stripping tool
7. The type of mounting material depends on the wall type
8. Number and type of cables depend on the selected options
- Bolt M8x20 (9)
- Washer M8 (9)
- Compressed air switch (incl. control cable #20)
Extraction fan
- Fan
- Fan mounting frame
Inside the fan housing:
- Cable glands
- Electric connection material
Outlet unit
- Silencer
- duct connector Ø 500 mm (19.7 in.) with KEN-LOK sealing
(2)
- duct 1,5 m Ø 500 mm (5 ft Ø 19.7 in.)
- Outlet unit with nozzles
- support bracket (two-piece)
- threaded rod M10 (2)
- nut M10 (8)
ControlPro | Control equipment
- Panel (control panel), incl. double-bit key, mounting brackets
(4) and mounting material
- HMI, incl. bracket, locking screw and ethernet field connector
(IP 67)
Connection cables
- Motor cable: 4-cored shielded cable 4 mm²
(AWG 12)
- PTC cable: 2-cored shielded cable 0,75 mm²
(AWG 18)
- Panel to HMI cable, incl. heat shrinking tubes
- Pneumatic hoses, incl. mounting material:
- 2x10 m (for filter pressure)
- 10+1 m (for fan pressure)
- Electrical diagram
If parts are missing or damaged, contact your supplier.
4.3 Positioning
You can install the MDB-Diluter on the floor or on a
platform. Make sure that the outlet nozzles can be
directed to the welding fume layer without
obstruction.
Depending on the circumstances, it might be necessary to use
a longer or shorter duct than the 1,5 m (5 ft) one which is
standard supplied.
• Refer to Fig. III on page 27 for positioning examples.
4.4 Mounting of the filter system
To install the filter system, do the following.
4.4.1 Mounting frame (MDB-FRAME)
Fig. 4.1
• Assemble the mounting frame
9
with the bolts M8x16 (A)
and washers (B). Tighten the bolts loosely .
9. Note: the “open” sides of the bars are on the outside