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www.planikafires.com

IG0251#05

06.03.2019

14.3.

Wiring diagram of gas controler ESYS

Connector

Pin

Description

Connection

HIGH VOLTAGE (230V) CONNECTIONS

Molex Minifit

Fan system feedback

Molex Minifit

---

Molex Minifit

2nd (side) burner valve – L

Molex Minifit

FAN power supply – L

Molex Minifit

Main Power Line Phase – L

Molex Minifit

Boost Fan – L

Molex Minifit

Boost Fan – N

Molex Minifit

2nd (side) burner valve – N

Molex Minifit

FAN power supply – N

Molex Minifit

Main Power Line Neutral – N

SAFETY EXTRA LOW VOLTAGE (SELV) CONNECTIONS

Molex Microfit

RX serial communication (MicroCom)

Molex Microfit

GND (MicroCom)

Molex Microfit

TX serial communication MicroCom)

Molex Microfit

2nd (side) burner On/Off

Molex Microfit

Disable – input

Molex Microfit

Safety line (High limit, air valve) – input

Molex Microfit

APS – input

Molex Microfit

PWM – output

Molex Microfit

Pressure sensor – input

Molex Microfit

Domotica 2 – input (-)

Содержание G20

Страница 1: ...z o o www planikafires com IG0251 05 06 03 2019 1 INSTALLATION MANUAL VERSAL Insert 350 950 mm Honeywell G20 G25 G25 3 Natural Gas G30 G31 Propane Butane Propane Produced by Planika Sp z o o Bydgoska 38 86 061 Brzoza Poland ...

Страница 2: ...tric receivers 12 5 5 Placing the device 13 5 5 1 Placing device in optional casing 15 5 5 2 Device positioning 17 5 5 3 Placing the device under existing chimney or canopy 18 5 5 4 Proper positioning of the insert 19 5 5 5 Dimensions of the canopy 20 5 5 6 Placing the device in well ventilated spaces 22 5 6 Flue gas exhaust system and combustion air supply 23 5 6 1 Air supply for the combustion p...

Страница 3: ... Gas Pressure 41 7 3 Ignition of the main burner 42 7 3 1 First ignition of the device after installation or after modifications 42 7 3 2 The Hearth 43 7 4 Flame 43 7 5 Checklist 44 8 MAINTENANCE 45 8 1 Spare parts 45 9 DELIVERY 45 10 WARRANTY 46 11 TROUBLESHOOTING 47 12 RYSUNKI TECHNICZNE 49 13 TECHNICAL SPECIFICATIONS 51 14 ELECTRICAL DIAGRAMS 55 14 1 Schematic diagram 55 14 2 Wiring diagram of ...

Страница 4: ...Polska meet the essential requirements contained in the Directive and the Ordinance on gas appliances Product Gas device with decorative combustion effect with draft interrupter and atmospheric burner discharging flue gas to exhaust duct B11 with fan located behind the draft interrupter B14 discharging the fumes with a separate flue pipe led over the roof of the building B41 and with forced flow a...

Страница 5: ...ut glass or optional casing thus adapting to any installation variant so as to be able to fully meet the requirements of even the most demanding customers Regardless of the variant and the length of the VERSAL fireplace they are equipped with automation and protection of the same type and the way of their connection to the gas system and the chimney system is identical The user can also choose a v...

Страница 6: ...ller should perform the leak test on all gas connections check the connections of all elements of the system including the proper connection to the concentric air combustion system and check the correct operation of all the items in particular system of ignition and flame failure protection system Do not move the device during its operation The surface of the fireplace series VERSAL may strongly h...

Страница 7: ...NING Make sure you don t place any decorative elements around the ignition and ionization electrodes WARNING Before installation ensure that the local distribution conditions identification of the type of the gas and pressure and the adjustment of the appliance are compatible 3 2 Safety instructions for the use of fireplace powered by gas cylinder Use only the type of gas and pressure specified on...

Страница 8: ...nlet to the flue pipe chimney It prevents operation of the device in case of blockage or complete block of the flue pipe It prevents the fireplace from being used when there is a backward draught and a dangerous release of smoke and combustion products including carbon monoxide which is the most dangerous for human and animal health and life into the room where the fireplace is installed Reverse d...

Страница 9: ...been eliminated WARNING In case of repeated operation of the spillage monitor a specialist should be informed WARNING In the case of repeated operation of the spillage monitoring system please inform a specialist WARNING The spillage monitoring system shall not be adjusted by the installer WARNING The spillage monitoring system shall not be put out of operation WARNING When the spillage monitoring...

Страница 10: ... field of installation of gas and electric The device must be installed in accordance with the relevant applicable national and local regulations and to follow the rules or instructions contained in this installation manual WARNING The device must be installed in accordance with applicable national and local regulations and the rules or instructions in this installation manual must be observed 5 1...

Страница 11: ...e Automatic gas control system should be protected from moisture and dust These factors may cause irreparable damage to the individual components The pipe supplying gas to the fireplace should be equipped with a ball valve with a diameter of 1 2 inch The individual elements of the gas installation cannot be sealed using Teflon tape or PTFE tape The gas valve on the gas pipe must be installed in ac...

Страница 12: ...tric receivers Electronics that control the gas valve gives you the ability to connect an optional lighting for example to highlight the interior of the housing and allows you to control it from the remote control and automation of intelligent building The exact description of additional lighting control or other electrical receiver is described in the user manual A built in relay L can be used to...

Страница 13: ... that the flue system have the minimum number of bends This will ensure adequate chimney draft and adequate circulation inside the combustion chamber It is also important that after you connect the fireplace to a gas pipe flexible connecting wires are not exposed to excessive twisting and are located away from hot parts By acceding to the installation of the unit particular attention should be pai...

Страница 14: ...ousing During construction of fireplace housing you should consider the following Front hole of the fireplace housing must allow easy installation and removal of the front glass if installed after placing the fireplace wall Secure the gas assembly and gas pipes against contamination Do not apply the plaster directly on the mounting frame nor on the edges because the high temperatures generated by ...

Страница 15: ...istance mm Remark Minimum distance mm A 1000 500 B 500 50 C 300 Minimum distance to a flammable wall may be reduced to 50 mm when a nonflammable insulation plate 12 mm thick is placed between the appliance and rear wall The insulation plate should has the same size as the full back of the appliance 50 D 300 Install a nonflammable hearth floor stone when the appliance is placed on a flammable floor...

Страница 16: ...nsure the stability of the device Minimum structural dimensions of the fireplace housing have been preserved Gas pipeline together with the installed gas valve was supplied at the place of installation Create an opening for the needs of combustion system with the following diameters o pipe diameter 100 mm for the needs of the channel passing through combustible material o pipe diameter 600 mm for ...

Страница 17: ... correct circulation of air in the room DO NOT obstruct the suction exhaust ends of the appliance with washing put out to dry or carpets Before proceeding with the masonry works make sure the floor has adequate load bearing capacity and that there is room enough for the correct operation of the gas Appliance as well as its maintenance Make sure the wall on which the appliance is fastened is able t...

Страница 18: ... ventilated spaces in two modes depending on technical or aesthetic A placed on the furnace In this case the device is simply supported and leveled horizontally thanks to adjustable feet Once positioned verify that the device is not easily movable so as to prevent an accidental release of gas supply pipe B built in fireplace In this case the unit is recessed in the floor of the firebox and leveled...

Страница 19: ...anika Sp z o o www planikafires com IG0251 05 06 03 2019 19 5 5 4 Proper positioning of the insert Do not install the device out of the canopy range so that any vapors are not properly evacuated through the chimney ...

Страница 20: ...nder which the gas insert can be placed are regulated by the European norm and are determined by the length and shape of the line of fire and by presence of the surrounding glasses or walls Distances from the line of the fire not surrounded by any walls or glasses Distances from the line of the fire surrounded by walls or glasses ...

Страница 21: ... planikafires com IG0251 05 06 03 2019 21 In the recessed type the device should never be placed below the floor of the firebox to prevent its malfunction overheating and damage its components Distances between device and the canopy ...

Страница 22: ...for its operation but shall be protected against bad weather conditions rain and humidity Good ventilated spaces must have opened at least 25 of the walls surface When it is not in use protect the burner with the cover The lid can only be used if the burner is off and the appliance is completely cold WARNING If the devices is installed in spaces closed with the all walls and the roof is shall be p...

Страница 23: ...en in the combustion process which as a result of the natural draught caused by the difference in internal and external temperatures is discharged outside The following table shows the diameters of the flue pipes as well as the diameters of the supply openings depending on the length of the fireplace Model Diameter of the chimney mm Min Diameter of fresh air intake mm Min exhaust fan efficiency ba...

Страница 24: ...but it is necessary that at the same time the same amount of air that will be discharged through the chimney system together with the exhaust gases is supplied to this room see Table 1 A ventilation grate should be placed in the lower part of the fireplace housing and the fresh air intake into the room where the chimney is installed should be placed as close as possible to the place of installatio...

Страница 25: ...onal exhaust system mechanical exhaust ventilation is not permitted At the same time it is permitted to install devices for taking air for combustion from the room and with gravitational exhaust ventilation in rooms where mechanically balanced simultaneous supply and exhaust ventilation or overpressure supply ventilation is applied Balanced amount of air used and supplied fresh air is necessary fo...

Страница 26: ...is at least 5 m high and will not have any skews or bends or reductions along its entire length Picture 4 Natural draft flue pipe This configuration of the flue pipe will ensure sufficient natural draft in the flue pipe which must be between 15 and 17 Pa The measurement shall be carried out while the appliance is operating at its nominal maximum rate of combustion preferably during a test firing I...

Страница 27: ...rrent negative pressure in the chimney The end of the pipe shall be installed at the inlet to the chimney maximum 100mm above the inlet If the chimney is blocked and there is not proper draft level the switch will stop the device automatically Screw the bracket to the inner wall of the chimney with the delivered mounting kit Screw the end of the pipe of chimney draft pressure switch to the bracket...

Страница 28: ... combustion products outside the building This will ensure adequate vacuum in the flue pipe and guarantee that the fireplace will operate only under conditions of correct flue pipe draught WARNING The necessity to use an additional exhaust fan occurs when the flue pipe is too short less than 5 meters it is necessary to install a flue pipe with a smaller cross section than the one recommended or th...

Страница 29: ...ot more than 30 with an outlet above the ridge The fireplace should be installed as close to the chimney as possible so that the flue connecting the fireplace with the chimney consist of a minimum number of bends WARNING When the flue pipe is installed behind the fireplace or next to it it must necessarily have a chimney cleanout inspection door for emptying the residue after the combustion proces...

Страница 30: ...al elements of the building During the design and installation of concentric flue system you should pay special attention to the location of the exhaust outlet in relation to the structural elements of the building Height near a roof window Location near a roof window Location under the balcony and below the edge of the roof ...

Страница 31: ...Copyright Planika Sp z o o www planikafires com IG0251 05 06 03 2019 31 Height above the ground level Location near the door and window openings Location near shading projections ...

Страница 32: ...he top edge of the obstacle 2 In case of exhaust outlet from the flue system situated at a distance of 1 5 to 3m from the obstacle the outlet chimney must be placed at least at the level of the upper edge of the obstacle 3 In case of exhaust outlet from the flue system situated at a distance of 3 to 10 meters from the obstacle the outlet chimney must be placed at least 0 3 m above the surface of t...

Страница 33: ...bscure the ionization and ignition electrodes as well as outlets of the hearth and to allow free flow of air around the hearth Otherwise it may result in incorrect operation of the fireplace The ceramic elements or decorative stones cannot adhere to the glass as it may cause its damage Decorative set of filling the combustion chamber attached to the unit consists of Vermiculite Vermiculite chips G...

Страница 34: ...ion and ignition electrodes as well as the space around them remained free so that no decorative element touches any of the electrodes Make sure that the gap between the burner and the tray surrounding the burner is not blocked by any decorative elements Make sure to avoid spilling the powdery residue from the packaging during placing the vermiculite on the burner WARNING It is forbidden to place ...

Страница 35: ...n follow the traces of burns on the surface of the branches and their shape Place ceramic logs on the burner and vermiculite tray in given order which is appointed by letters of alphabet Logs cannot completely cover the shape of the burner which may cause the main burner not igniting properly This can lead to incorrect operation of the device and the device may quickly get dirty with soot which ad...

Страница 36: ...Copyright Planika Sp z o o www planikafires com IG0251 05 06 03 2019 36 Versal 550 Versal 700 ...

Страница 37: ...w planikafires com IG0251 05 06 03 2019 37 Versal 850 Place the glowing wires on the burner next to or under the decorative logs WARNING The areas around the ionization and ignition electrodes should remain free from glowing wires ...

Страница 38: ...components 6 1 Remote controls 6 1 1 Remote control for the user To prepare remote control to use follow these steps Place the two batteries AA attached to the device inside the remote control Make sure that the device is not turned off for more than 5 minutes When you first start the device or if the power supply was switched off for more than 5 minutes you must configure the connection of the re...

Страница 39: ... DC To do this use a voltage switchgear made of resistors e g 2200 ohms and 680 ohms Voltage above resistance of 680 ohms may be used at the output 0 3 V DC Use a low impedance resistors By controlling the voltage level the receiver will be able to calculate the position and height of the flame Table B1 shows the relationship between the voltage and the height of the flame For devices with 2 burne...

Страница 40: ...Use the orange remote control to select wired connection To do this go to the position 8 in the first menu and select the device with one burner option 2 or a device with two burners option 3 In order to familiarize yourself with additional configuration options please read the instructions that came with the optional orange remote control By default the device is configured to use 2 burners middl...

Страница 41: ...e automation system 7 FINAL INSPECTION To check whether the device is working properly and safely before it is put into operation perform the following checks 7 1 Gas tightness All connections must be tight Check the connections for gas tightness The gas control block can be subjected to a maximum pressure of 50 mbar 7 2 Gas Pressure Burner s pressure shown on the nameplate of the device is set at...

Страница 42: ...ach failed attempt ignition system must be reset If after several attempts the burner still does not light refer to the table of error messages see Chapter Troubleshooting Make sure that the hearth is burning all the time If the hearth is not burning all the time reset the system as described and repeat the ignition procedure until the furnace will burn continuously WARNING The system can be reset...

Страница 43: ...d state If the sparks are detected between the electrodes the central hearth should ignite within a few seconds The image of the flame and the correct transfer of the flame to the side sections of the burner can be evaluated properly only when the front glass is mounted If the ignition of the main burner does not correspond to the above requirements refer to the table of error messages to determin...

Страница 44: ...ire cleaning Check if the spaces supplying air from the flue pipe system to the combustion chamber are not obstructed If necessary unblock those spaces Check whether the combustion chamber has no signs of corrosion If necessary remove corrosion and cover the losses with a new coat of fireplace paint Check if the main burner ignites smoothly 4 Flue Control Check the tightness of the concentric flue...

Страница 45: ...e following information and instructions In case of perceived irregularities in the operation of the device immediately close the gas valve and contact your installer in order to avoid dangerous situations Indicate the user to the location of the gas valve Pay attention to the preventive measures listed in the User Manual which protect against inadvertent ignition by other wireless remote controls...

Страница 46: ...does not cover decorative insulation panels decorative ceramic logs and glass The use of the fireplace insert way of connecting to the chimney and operating conditions must be in accordance with the user manual The basis for the free repair covered by warranty is a warranty card Warranty Card will expire without a date stamps signatures as well as the amendments made by unauthorized persons Custom...

Страница 47: ...e communication cable F02 Overheating of the receiver 60 c above room temperature Poor ventilation by the receiver Improve ventilation at the receiver The receiver is in contact with the hot parts Move the receiver so that it does not touch the hot parts F03 Internal NTC sensor of the receiver is not working properly Damaged receiver Replace Receiver F04 External NTC sensor is not working properly...

Страница 48: ...not blocked Check the sensor connection F12 There has been no release of ESYS ESYS under permanent blockade Wait half an hour until ESYS resets itself F13 F14 ionisation 0 8 µA Flame loss when only the main burner F13 is on or both burners F14 are on Too low gas pressure or no gas in the system Check the gas supply Damage to the coil of the gas valve Replace the coil of the gas valve Throttling fl...

Страница 49: ...Copyright Planika Sp z o o www planikafires com IG0251 05 06 03 2019 49 12 RYSUNKI TECHNICZNE VERSAL Insert 350 VERSAL Insert 550 ...

Страница 50: ...Copyright Planika Sp z o o www planikafires com IG0251 05 06 03 2019 50 VERSAL Insert 700 VERSAL Insert 850 ...

Страница 51: ...ectrodes Yes Thermal sensor Pressure sensor BBS Appliance category VEGA 200 F H VEGA 200 LF H VEGA 200 FR H VEGA 200 LFR H VEGA 200 W H VEGA 200 T H VEGA 200 RD H 14 kg Type Version Combustion Supply and discharge system Flame protection version Protection against backward chimney draft Type of the device Weight of the device I2E 20 I2H 20 I2L 25 I2EK 25 I2E 20 25 I3P 30 I3P 37 I3P 50 I3B P 30 I3B...

Страница 52: ...Thermal sensor Pressure sensor BBS Appliance category VEGA 400 F H VEGA 400 LF H VEGA 400 FR H VEGA 400 LFR H VEGA 400 W H VEGA 400 T H VEGA 400 RD H 22 kg Type Version Combustion Supply and discharge system Flame protection version Protection against backward chimney draft Type of the device Weight of the device I2E 20 I2H 20 I2L 25 I2EK 25 I2E 20 25 I3P 30 I3P 37 I3P 50 I3B P 30 I3B P 37 I3B P 5...

Страница 53: ...hermal sensor Pressure sensor BBS Appliance category VEGA 600 F H VEGA 600 LF H VEGA 600 FR H VEGA 600 LFR H VEGA 600 W H VEGA 600 T H VEGA 600 RD H 30 kg Type Version Combustion Supply and discharge system Flame protection version Protection against backward chimney draft Type of the device Weight of the device I2E 20 I2H 20 I2L 25 I2EK 25 I2E 20 25 I3P 30 I3P 37 I3P 50 I3B P 30 I3B P 37 I3B P 50...

Страница 54: ...urner pressure mbar 9 7 13 4 18 7 23 7 24 0 24 0 29 0 36 0 Minimum burner pressure mbar 4 0 5 6 5 7 6 3 6 6 6 6 Nozzle of the main burner mm 1x Ø 2 9 1x Ø 2 9 1x Ø 2 55 1x Ø 1 7 1x Ø 1 6 1x Ø 1 55 Primary air opening mm 2x 0 5 2x 0 5 2x 0 5 2x 4 2x 4 2x 3 0 72 0 24 7 95 9 13 0 84 0 28 Reference Gas TECHNICAL SPECIFICATIONS Model VERSAL Insert 950 F VERSAL Insert 950 LF VERSAL Insert 950 FR VERSAL ...

Страница 55: ...Copyright Planika Sp z o o www planikafires com IG0251 05 06 03 2019 55 14 ELECTRICAL DIAGRAMS 14 1 Schematic diagram ...

Страница 56: ...Connection to ESYS L A 4 Molex 2599 Connection to ESYS N A 5 Molex 2599 NC A 6 7 Molex 2599 PWM output Output current 0 250mA A 8 Molex 2599 NC A 9 10 Molex 2599 Relay Potential free switch contact PCB Molex 43045 0627 B 1 6 Molex 43045 0627 Potentiometer NTC sensor B 2 Molex 43045 0627 TX serial communication MicroCom B 3 6 Molex 43045 0627 External LED and push button B 4 Molex 43045 0627 GND Mi...

Страница 57: ...ide burner valve N X1 9 Molex Minifit FAN power supply N X1 10 Molex Minifit Main Power Line Neutral N SAFETY EXTRA LOW VOLTAGE SELV CONNECTIONS X2 1 Molex Microfit NC X2 2 Molex Microfit RX serial communication MicroCom X2 3 Molex Microfit NC X2 4 Molex Microfit GND MicroCom X2 5 Molex Microfit TX serial communication MicroCom X2 6 Molex Microfit NC X3 1 Molex Microfit 2nd side burner On Off X3 2...

Страница 58: ...e 24V X3 12 Molex Microfit Pressure sensor 24V X3 13 Molex Microfit NC X3 14 Molex Microfit APS Gnd X3 15 Molex Microfit Disable Gnd X3 16 Molex Microfit Pressure sensor Gnd X3 17 Molex Microfit Domotica Gnd X3 18 Molex Microfit PWM Gnd 15 CONTACT DETAILS OF THE MANUFACTURER Manufacturer Planika Sp z o o Contact Details Bydgoska 38 Street 86 061 Brzoza Poland Telephone 48 52 364 11 60 Fax 48 52 36...

Страница 59: ...idelines contained in the Installation and User s Manuals I hereby declare that having read the User s Manual and the Guarantee Conditions Date and legible signature of the Buyer INSTALLER Name Address Tel fax Date of commissioning I hereby declare that the gas fireplace installed by my Company has been installed in accordance with the applicable building regulations and in accordance with the gui...

Страница 60: ...ure and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chimney sweeper Date signature and seal of the chim...

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