TOOLS NEEDED:
1) Hammer
2) Flathead Screwdriver
3) Pliers
1)
Remove parts from carton to inventory and use as needed.
2)
Attach oven handle to top casting using 2” slotted head
machine screws and two machine screw hex nuts. Set top
casting aside.
3)
Assemble the Cart Wheel Section (if needed). See image of
wheel and axle assembly.
3a)
Place one wheel cap, open end up, on a wood block or similar
flat, semi-hard surface. Align the axle rod with the opening in
the wheel cap and tap the axle with a hammer to affix the axle
to the wheel cap.
3b)
Slide one wheel all the way on to the axle down to the wheel
cap, oriented with the three molded spokes facing the wheel
cap (see picture).
3c)
Insert the axle into the holes at the base of the U-shaped cart
wheel section tube.
3d)
Slide a second wheel on to the axle on the outside of the cart
wheel section tube, oriented with the three molded spokes
facing out.
3e)
To affix the final wheel cap, place the axle assembly on its
side on a semi-hard surface, with the exposed axle pointing
up. Place the remaining wheel cap onto the end of the axle
assembly and tap the wheel cap with a hammer to affix it to
the axle. Ensure wheels and axle are secure before proceeding.
4)
Insert four 1 1/2” round head machine screws, through wheel
section. Place the four side rails through the wheel section
screws and secure screws with dome nuts. The rails should be
positioned as shown on the attached diagram. Repeat process
on the cart handle section.
Note: All nuts are to be on the inside of the carriage.
5)
Install two 1” rubber leg tips on the end of handle section (wet
with water or soapy solution if needed).
6)
Insert lower (larger) tray to rest on the lower side rails.
7)
Position bottom casting so that it rests on the carriage with
hinge end opposite the cart handle section (as shown).
8)
Place charcoal grate on lower supports in bottom casting of
cooker.
9)
Place hinged cooking grid on upper supports in bottom casting
of cooker with opening toward cart handle section (as shown).
10)
Place top casting on bottom casting, engaging hinges.
11)
Important: Slide upper (smaller) tray onto cart handle section
over support tabs and all the way against the bottom casting.
Note: When installed correctly, tray should not extend over the
outside edge of the cart handle section.
You may purchase a set of replacement
CHARCOAL GRATES and HINGED GRIDS at
PKGRILLS.COM.
ASSEMBLY INSTRUCTIONS
REFER TO DIAGRAM ON REVERSE SIDE.
