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Item 61382
SAFET
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Op
ERA
TION
M
AINTENAN
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E
SETU
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Bleeding Instructions
Before each use or if Jack performance decreases,
check for excessive air and proper hydraulic fluid level in Jack. If Jack appears not to be working
properly, it may be necessary to purge its hydraulic system of excessive air as follows:
1. Assemble the Jack Handle by pushing
the two sections together.
2. Remove Fill Plug. Fill with hydraulic fluid
(sold separately) to full level, if necessary.
3. Place the slotted end of the Jack Handle over
the Release Valve, then turn
counterclockwise
to open the Release Valve.
4. Insert the Jack Handle into the Fulcrum, apply
downward pressure to the Saddle, then pump
the Jack Handle quickly several times.
5. Check fluid level and, if necessary,
top off with hydraulic fluid.
6. Close the Release Valve by turning it
clockwise
, then replace Fill Plug.
IMpORTANT: After bleeding the Jack, test the
Jack for proper operation prior to its actual use.
7. If, after bleeding, the Jack does not appear
to be working properly, do not use it until
repaired by a qualified service technician.
Air Supply
TO pREVENT SERIOUS INJURy FROM EXpLOSION:
Use only clean, dry, regulated, compressed air to power this tool. Do not use oxygen,
carbon dioxide, combustible gases, or any other bottled gas as a power source for this tool.
1. Incorporate a filter, regulator with pressure gauge,
oiler, in-line shutoff valve, and quick coupler for best
service, as shown on Figure B: Portable Air Supply
Setup on page 6 and Figure C: Stationary Air
Supply Setup on page 7.
An in-line shutoff
ball valve is an important safety device because
it controls the air supply even if the air hose
is ruptured. The shutoff valve should be a
ball valve because it can be closed quickly.
Note:
If an automatic oiler system is not used,
add a few drops of Pneumatic Tool Oil to
the airline connection before operation.
Add a few more drops after each hour of continual use.
2. Attach an air hose (not included) to the compressor’s
air outlet.
Connect the air hose to the Jack’s Air Inlet.
Other components, such as a connector
and quick coupler, will make operation
more efficient, but are not mandatory.
WARNING! TO pREVENT SERIOUS INJURy
FROM AccIDENTAL OpERATION:
Do not install a female quick coupler on the tool.
Such a coupler contains an air valve that will
allow the air tool to retain pressure and operate
accidentally after the air supply is disconnected.
Note:
Air flow, and therefore tool performance, can
be hindered by undersized air supply components.
The air hose must be long enough to reach
the work area with enough extra length to
allow free movement while working.
3. Turn the tool’s throttle or switch to the off position;
refer to Operation section for description of controls.
4. Close the in-line shutoff valve between
the compressor and the tool.
5. Turn on the air compressor according to
the manufacturer’s directions and allow it
to build up pressure until it cycles off.
6. Adjust the air compressor’s output regulator
so that the air output is enough to properly
power the tool, but the output will not exceed
the tool’s maximum air pressure at any time.
Adjust the pressure gradually, while checking the
air output gauge to set the right pressure range.
7. Inspect the air connections for leaks.
Repair any leaks found.
8. If the tool will not be used at this time, turn off
and detach the air supply, safely discharge any
residual air pressure, and release the throttle
and/or turn the switch to its off position
to prevent accidental operation.
Note:
Residual air pressure should not be present
after the tool is disconnected from the air supply.
However, it is a good safety measure to attempt to
discharge the tool in a safe fashion after disconnecting
to ensure that the tool is disconnected and unpowered.
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