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Utah Soaring Association                                                                                                                     Pilatus B-4 

 

 

                                Rigging and De-Rigging

 

Utah Soaring Association 

 

Rev. 00 

 

 

12/2018 

 

 

Remove the wing nut from the threaded post found protruding through the aluminum angle 
on the right end of the red painted trolley base. (Immediately “capture” this wing nut with 
the clip found on the short chain located adjacent – don’t “carry this away” either.) 

Position a person inside to stabilize the front of the trolley as it is removed, and to 

closely 

monitor the clearance between the nine inch “spike” protruding from the bottom 
of the horizontal stabilizer and the vertical tail-plane. It may be necessary to “tip” 
the trolley a bit towards the right side of the trailer as the “spike” moves past the 
vertical fin and rudder! Important, so watch this one closely

! Extract the tail-plane 

trolley, and maneuver to position directly alongside the left side of the trailer, such that the 
carabiner on the lanyard on the center top of the trolley may be hooked into the tab with 
the hole in it on this side of the trailer. 

Extraction of the fuselage and preparation for assembly: 

Remove the tie-down rope or strap from around the tail boom: lift the tail out of the tail 
wheel holder, and pull the fuselage on its dolly back and out of the trailer. Position far 
enough away such as to provide “maneuvering room” for the wings as they are removed 
from the trailer. 

Remove the canopy and turtle deck cover, and position in a safe place well away from the 
“working area” (suggest alongside the right side of the trailer).  

Clean up the wing attach fittings on the fuselage to remove old grease and collected “road 
dirt.” And (and getting just bit ahead here), clean those same fittings on the wing spars.  

Clean, and lightly grease the assembly pins (white lithium Lubriplate), and have “ready to 
hand” for glider assembly (suggest on a towel in the pilot’s seat).  

Lift the tail boom as necessary to be able to extend the main wheel to the “down locked” 
position (harder to do later with the wing weight on the glider). 

Extraction of the wings, and assembly onto the fuselage

Have two wing stands appropriately ready to position under the tips as the wings are 
positioned to assemble on the glider. 

Position a person inside the trailer alongside the wing tip roller support dolly to closely 
monitor this support (and assist if necessary) as each wing is extracted from the trailer. 

What is this person watching out for? Three things: First, that the dolly follows the 
wing as it is extracted (that is, that the wing does not “slip” in the dolly). Second, 
that the dolly does not tilt while transiting the metal seam plates between the 
guide rails that may tend to “trip up” the wheels under the dolly. And lastly, that 
the dolly wheel remains within the 

“white marked” 

rail guides as the wing comes 

out. 

Note that there is a necessary interruption in these guide rails to permit passage of the 

fuselage dolly wheels. Thus, the 

white marked 

wing tip dolly guide rails are in two sections: 

forward and aft. 

Содержание B-4

Страница 1: ...Utah Soaring Association Pilatus B 4 Rigging and De Rigging Utah Soaring Association Rev 00 12 2018 Pilatus B 4 Procedures for safe assembly and dis assembly of the glider Trailer 6 ...

Страница 2: ...e dolly forward Remove the lower pin securing the trailer bed tilting mechanism immediately below and behind the scissor jack that tilts the trailer box A hammer and a brass drift punch will be found in the box on the floor in the front of the trailer Use these tools to remove the pin do not hammer directly on the pin with the hammer always use the brass drift punch Use the crank also found in tha...

Страница 3: ...d turtle deck cover and position in a safe place well away from the working area suggest alongside the right side of the trailer Clean up the wing attach fittings on the fuselage to remove old grease and collected road dirt And and getting just bit ahead here clean those same fittings on the wing spars Clean and lightly grease the assembly pins white lithium Lubriplate and have ready to hand for g...

Страница 4: ...upper pin hole on each main spar into proper alignment with the top center fixture hole in the fuselage Visual alignment is pretty easy and straight forward Use the white plastic pop cycle stick to achieve final alignment when this assembly tool easily slides through the hole and while holding the wingtips steady remove pop cycle and insert the large T handled pin Install the drag spar pins if not...

Страница 5: ...r top and safety clips through the latches on the forward end Note Installation of this turtle deck is probably the most awkward part of the whole assembly process At least two people required and three is better Biggest challenge seems to be proper alignment of the overlapping sheet metal panels at the forward end of the turtle deck Install the canopy Tape turtle deck and wing roots Move all item...

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