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Utah Soaring Association                                                                                                                     Pilatus B-4 

 

 

                                Rigging and De-Rigging

 

Utah Soaring Association 

 

Rev. 00 

 

 

12/2018 

 

 

Pilatus B-4  

Procedures for safely removing the various components from the 

trailer, and for assembly of the glider 

Initial Preparation: 

Pick a location with sufficient room behind the trailer. As each wing stores in the trailer on 
the opposite side from its location on the glider, the fuselage must be positioned well back 
from the trailer to provide the necessary maneuvering room for the wings while being 
extracted and installed. 

If practical, leave the trailer hitched to the “prime mover” during the entire extraction 
process, as this will provide good stability. If for some reason this is not practical, then 
chock both trailer wheels securely. 

Open front door, and remove all ancillary items as may be found inside (tow bar, wing 
wheel, wing stands, tie down equipment, etc.). If these items are left inside, they may tend 
to “slide down” as the trailer body is tipped. The spare tire and items in the box need not be 
removed, as these items are “captured.” 

Untie the rope securing the fuselage dolly forward. 

Remove the lower pin securing the trailer bed tilting mechanism immediately below and 
behind the scissor jack that tilts the trailer box.  A hammer and a brass drift punch will be 
found in the box on the floor in the front of the trailer. Use these tools to remove the pin – 

do not hammer directly on the pin with the hammer – always use the brass drift 
punch! 

Use the crank also found in that box to tilt the trailer bed until the rear of the bed is 

firmly on the ground. 

Remove rear door of the trailer and store along the right side of the trailer. (Suggest the 
door be “leaned” on the fender on that side, and not “leaned” against the side of the trailer 
itself, as this is likely to “scratch the paint.”)

 

Caution: During door removal, tip the top 

of the door out a bit and disconnect the wiring plugs to be found immediately 
behind the left side of the 

door

 

at about mid-level.

  

Remove the plywood loading ramp to be found on the floor immediately inside, and position 
this ramp with the metal tabs over the two small metal posts in the back sill of the trailer 
bed. 

Extraction of the tail-plane trolley: 

Remove the pip pin from the lateral sway brace located on the top center of the trolley 
frame. (Immediately store the pip pin back in either piece of hardware – don’t “carry it 
away.”) 

 

Содержание B-4

Страница 1: ...Utah Soaring Association Pilatus B 4 Rigging and De Rigging Utah Soaring Association Rev 00 12 2018 Pilatus B 4 Procedures for safe assembly and dis assembly of the glider Trailer 6 ...

Страница 2: ...e dolly forward Remove the lower pin securing the trailer bed tilting mechanism immediately below and behind the scissor jack that tilts the trailer box A hammer and a brass drift punch will be found in the box on the floor in the front of the trailer Use these tools to remove the pin do not hammer directly on the pin with the hammer always use the brass drift punch Use the crank also found in tha...

Страница 3: ...d turtle deck cover and position in a safe place well away from the working area suggest alongside the right side of the trailer Clean up the wing attach fittings on the fuselage to remove old grease and collected road dirt And and getting just bit ahead here clean those same fittings on the wing spars Clean and lightly grease the assembly pins white lithium Lubriplate and have ready to hand for g...

Страница 4: ...upper pin hole on each main spar into proper alignment with the top center fixture hole in the fuselage Visual alignment is pretty easy and straight forward Use the white plastic pop cycle stick to achieve final alignment when this assembly tool easily slides through the hole and while holding the wingtips steady remove pop cycle and insert the large T handled pin Install the drag spar pins if not...

Страница 5: ...r top and safety clips through the latches on the forward end Note Installation of this turtle deck is probably the most awkward part of the whole assembly process At least two people required and three is better Biggest challenge seems to be proper alignment of the overlapping sheet metal panels at the forward end of the turtle deck Install the canopy Tape turtle deck and wing roots Move all item...

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