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Technical Manual 

MT 188-E

 

 

 
 
 

5.0 

TROUBLESHOOTING 

 
Table  2  here  below  shows  some  of  the  anomalies  that  may  happen 
along the time having different nature. These are phenomena linked to 
the  gas  conditions,  as  well  as,  of  course,  to  the  natural  ageing  and 
wear of the materials. 
Please  note  that  all  interventions  on  the  equipment 

must  be 

performed  by  technically  qualified  personnel  having  suitable 
knowledge on the matter.  

The  tampering  of  the  equipment  due  to  the  use  of  not  qualified 
personnel relieves Pietro Fiorentini SpA from any liability whatsoever. 
Therefore, you are kindly invited to have your personnel entrusted with 
maintenance  become  qualified  or  to  avail  yourself  of  our  customer 
service centers (CART), which are officially authorized by us. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

5.1 

SLAM-SHUT VALVE SBC 187 (Tab. 2) 

 
 

PROBLEM 

POSSIBLE CAUSES  SOLUTION 

The obturator does 

not close 

Break of the membrane 

or O-ring pos. 43 

Replacement 

Leak from the 

slam-shut 

obturator 

Obturator gasket pos. 1 

fig. 12 worn 

Replacement 

O-ring (pos. 15 fig. 13) 
of the obturator gasket 

(pos. 1 fig. 12) worn 

Replacement 

Valve seat (Pos. 4 Fig. 

12) eroded or scratched 

Cleaning / 

Replacement 

Wrong release 

pressure 

Wrong calibration of the 

min. and/or max. 

pressure spring 

Recalibrate 

acting on the 

ring nuts  

Lever mechanisms 

subject to friction 

Replace the 

release device 

casing 

It is not possible to 

perform restoration 

The cause, which led to 

the pressure increase 

or decrease 

downstream, persists 

Reduce or 

increase the 
downstream 

pressure 

Broken or splintered 

lever mechanisms 

Replace the 

release device 

casing 

 

 
 
NB.

 If the slam-shut valve tripped, first of all close the inlet and outlet 

valves (V1 and V2, Fig. 6) of the line and discharge the pressure. 
Solve  the  causes,  which  led  to  the  tripping,  before  restoring  the 
equipment. 
 
In case of malfunctions and not having qualified personnel available for 
the specific intervention, contact our customer service center closer to 
you. For any further information, refer to our customer service 

[email protected]

 at our plant in Arcugnano (VI), Italy. 

 

 

 

CAUTION 

 

At the end of the procedure, connect the control 

head back to the downstream pressure connection 

point.

 

 

Содержание MT-188-E

Страница 1: ...SBC 187 MT 188 E ENGLISH SLAM SHUT VALVE TECHNICAL MANUAL INSTRUCTIONS FOR THE INSTALLATION COMMISSIONING AND MAINTENANCE ...

Страница 2: ...Technical Manual MT 188 E 1 SBC 187 ...

Страница 3: ...lly the paragraphs 6 2 7 5 2 7 7 and 9 3 of the standard EN 12186 and 6 2 7 4 7 6 and 9 3 of the standard EN 12279 must be observed The installation in compliance with such standards minimizes the risk of fire and the formation of potentially hazardous atmospheres The equipment is not provided with internal pressure limitation devices therefore it must be installed making sure that the operating p...

Страница 4: ... ACCESSORIES 7 3 1 PUSH THREE WAYSWITCHVALVE 7 4 0 COMMISSIONING 7 4 1 GENERAL 7 4 2 GASFEEDING CHECKOFTIGHTNESS CALIBRATIONS 8 4 3 CALIBRATIONCHECK 8 5 0 TROUBLESHOOTING 9 5 1 SLAM SHUTVALVESBC187 TAB2 9 6 0 MAINTENANCE 10 6 1 GENERAL 10 6 2 MAINTENANCEPROCEDURE 10 7 0 FINAL OPERATIONS 13 7 1 CHECKOFTIGHTNESSANDCALIBRATIONS 13 7 2 COMMISSIONING 13 INDEX ...

Страница 5: ...essure decrease External manual bypass by means of a hand wheel to obtain pressure balancing and ease the restoration of the device Manual tripping control by means of push button 1 2 OPERATION OF THE VALVE SBC 187 Fig 1 The slam shut device consists of an obturator A a control head B a lever mechanism system for the release C and a restoration system D controlled manually through the lever Fig 1 ...

Страница 6: ...wn 15 40 3 8 13 103MH 2700980 Blue 35 3 2700985 Brown 40 3 13 1 19 2700985 Brown 40 3 2702280 White Red 35 60 5 5 15 30 104M 2702454 Fuchsia 70 6 30 1 45 2700713 Green 15 40 2 3 1 6 3 104M 2700750 Black 40 2 5 3 1 8 2700985 Brown 40 3 8 1 18 2700985 Brown 15 40 3 18 30 104MH 2700980 Blue 35 3 2700985 Brown 40 3 30 1 41 2700985 Brown 40 3 2702280 White Red 35 60 5 5 30 60 2702454 Fuchsia 70 6 60 1 ...

Страница 7: ... downstream impulse circuit is connected to a straight section of the downstream piping having a length complying to Fig 5 therefore without any signal turbulence as well as that the maximum gas speedattheconnectionpointdoesnotexceed30m sec In order to avoid deposits of impurities and condensate in the pressure feeding connectionpiping provideforthefollowing a The piping shall always be positioned...

Страница 8: ...and the head of the safety device is restored automatically thus avoiding the on off switching of the device which may happen due to a sheer oversight if the three way valve is of the normal type with manual operation As a consequence the Push device is a second safety device which assures the non exclusion of the main safety device and allows its periodical check 4 0 COMMISSIONING 4 1 GENERAL Aft...

Страница 9: ...ny are closed and that the gas has such a temperature as not to create malfunctions 4 3 CALIBRATION CHECK Check and record the tripping of the slam shut device as follows A For the slam shut devices connected to the downstream piping through the push three way switch valve proceed as follows Fig 10 Fig 10 connect to the way C a controlled auxiliary pressure restore the slam shut device by means of...

Страница 10: ...n Replacement O ring pos 15 fig 13 of the obturator gasket pos 1 fig 12 worn Replacement Valve seat Pos 4 Fig 12 eroded or scratched Cleaning Replacement Wrong release pressure Wrong calibration of the min and or max pressure spring Recalibrate acting on the ring nuts Lever mechanisms subject to friction Replace the release device casing It is not possible to perform restoration The cause which le...

Страница 11: ... table 10 For a correct maintenance suggested spare parts are unmistakably identified by means of tags bearing the following information the SR layout drawing number of the equipment in which they can be used The position given on the SR layout drawing of the equipment It is suggested to replace all rubber parts for this purpose use the suitable spare part kit as highlighted in Fig 12 13 14 NB The...

Страница 12: ...Technical Manual MT 188 E 11 FIG 12 ...

Страница 13: ...Technical Manual MT 188 E 12 Position indicator Fig 13 position indicator ...

Страница 14: ...Technical Manual MT 188 E 13 Fig 14 Spring for minimum pressure 20 ...

Страница 15: ...bed for disassemblyinreverseorder Before reassembling the tightness elements O rings membranes etc it is necessarytochecktheirintegrityand ifnecessary replacethem Once again pay utmost care while handling the valve seat pos 4 Fig 12 in order nottodamagethesealingedges 7 0 FINAL OPERATIONS 7 1 CHECK OF TIGHTNESS AND CALIBRATIONS 1 Open very slowly the on off valve positioned upstream of the slam sh...

Страница 16: ...AINTAINING SBC 187 Combined wrench Adjustable spanner Double polygonal box spanner Wr 8 9 10 11 12 13 17 18 19 20 21 24 41 L 300 Wr 10 27 Hexagon Allen wrench Philips screwdriver Flat blade screwdriver Wr 2 3 4 5 6 8 10 6 5 x 100 Pliers for rings 19 40 ...

Страница 17: ...Pietro Fiorentini S p A via E Fermi 8 10 I 36057 Arcugnano VI Italy Phone 39 0444 968511 Fax 39 0444 960468 www fiorentini com MT188 E October 2008 ...

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