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Tergeo plasma cleaner operator’s manual 

Revision: B3, Year 2020

 

 

8.4 Manual operation 

In the middle panel, the user can manually pump down and vent the sample chamber, set gas flow rate, 
set up rf power supply, switch between immersion and remote processing modes and set the timer. 

8.4.1 Pumping down the chamber.  

Once the vacuum pump has been manually turned on by the user, the user can then click the “Pump 
Down” in the right panel to open the valve between the plasma sample chamber and the vacuum pump. 
Sample chamber will then be pumped down.  

8.4.2 Set the gas flow rate 

Once the background pressure stabilizes during pumping down, the user can set gas flow rate to provide 
40~300mTorr pressure in the sample chamber. If the pumping speed is too low, the user may need to 
increase the operation pressure further.  The labels (white boxes below the Vent, 1, 2, 3 channel names) 
for each gas input channels can be updated to corresponding gas species.  

8.4.3 Set up the timer 

Click the timer button will enable or disable the timer. The box on the left indicates the number of 
minutes. The box on the right indicates the number of seconds.  

The timer can be triggered by either “plasma on” event or “rf on” event. The trigger option for the timer 
can be changed in the system screen. It is suggested to use “plasma on” event as the timer trigger. If the 
plasma is too weak to be detected by the plasma sensor, the user can then use “rf on” event as the 
timer trigger.  

8.4.4 Change the cleaning mode 

Default cleaning mode is the direct/immersion cleaning mode. RF power supply will be connected to the 
plasma source for the sample chamber in this mode. If the downstream cleaning mode option is 
purchased, rf power can be switched to the remote plasma source by clicking the button to the right of 
the “cleaning mode” label.  

8.4.5 Set up the rf power supply 

The user can start rf power supply by typing a value between 1~75watt (for 75watt rf power supply) or 
1~150 watt (for 150watt rf power supply) in the top box in the RF power supply subpanel.  Duty ratio of 
the rf power supply can be adjusted between 0~255 if the pulsing mode option is purchased. For 
continuous rf output, the duty ratio should be set to 255. The percentage of the duty ratio can be 
calculated as N/255, here N is the value specified in the box. If user set 0 in the pulse ratio box, there will 
be no rf power output.  Default rf output mode is CW mode, e.g. N=255. The pulsed mode (N<255 ) may 
fail to ignite the plasma if the pressure is far above 300mTorr or rf power is too low.  For local plasma 
source, it is usually easier to ignite plasma when chamber pressure is lower than 50mTorr. For remote 
plasma source, the optimal pressure to ignite plasma is about 100mTorr.  

Содержание Tergeo-EM

Страница 1: ...ma cleaner operator s manual Revision B3 Year 2020 Operator s Manual Tergeo plasma cleaner PIE SCIENTIFIC LLC Address 3209 Whipple Road Union City CA 94587 U S A Tel 1 510 788 2439 Email support piesc...

Страница 2: ...entific LLC Every effort has been made to ensure that the data given in this document is accurate The information figures tables specifications and schematics contained herein are subject to change wi...

Страница 3: ...ons 7 5 3 Electrical ratings 8 5 4 Environmental conditions 9 5 5 IEC 61010 1 2010 electrical safety conformity certificate 10 5 6 UL CSA 61010 1 conformance certificate from TUV Rheinland 11 5 7 UL J...

Страница 4: ...4 3 Set up the timer 27 8 4 4 Change the cleaning mode 27 8 4 5 Set up the rf power supply 27 8 4 6 Stop the process manually 28 8 4 7 Vent the chamber 28 8 5 Set up recipes in recipe library 28 8 6...

Страница 5: ...gnite 41 10 4 Auto impedance tuning fails 41 10 5 Recipe execution stuck in the pumping down state 42 10 6 Gas flow rate can t reaching the set value 42 10 7 Flow controller oscillate at the set point...

Страница 6: ...ote plasma cleaning mode 15 Figure 4 pulsed operation mode 15 Figure 5 Front view of Tergeo plasma cleaner 19 Figure 6 sample chamber assembly 19 Figure 7 Front cap for sample chamber 20 Figure 8 back...

Страница 7: ...ygen mixture with oxygen concentration level lower than 25 To pump highly concentrated oxygen inert PFPE pump oil such as Krytox or Fomblin should be used instead The oil free dry pump is also compati...

Страница 8: ...or of the vacuum chamber The front door will seal automatically during pumping down even if it feels loose 14 Do not open the front door if the chamber is still under the vacuum 15 Equipment can be he...

Страница 9: ...ld be equal or higher than 10amps 5 4 Environmental conditions 1 The recommended condition for operation temperature range is 0 30C humidity 10 70 RH 2 The recommended conditions for transportation an...

Страница 10: ...10 Tergeo plasma cleaner operator s manual Revision B3 Year 2020 5 5 IEC 61010 1 2010 electrical safety conformity certificate...

Страница 11: ...11 Tergeo plasma cleaner operator s manual Revision B3 Year 2020 5 6 UL CSA 61010 1 conformance certificate from TUV Rheinland...

Страница 12: ...12 Tergeo plasma cleaner operator s manual Revision B3 Year 2020 5 7 UL Japan rf emission conformity certificate...

Страница 13: ...plasma system consists of the following components a sample chamber a remote plasma source a rf power supply rf electrodes rf antennas a gas delivery system plasma sensors system control electronics...

Страница 14: ...on bombardment Immersion mode plasma treatment is mainly used for high speed plasma etching and surface activation Figure 2 immersion mode plasma cleaning If remote plasma source option is purchased T...

Страница 15: ...urther reduce the average plasma power and change discharge chemistry If pressure is too high or rf power is too low plasma may fail to ignite in pulsed operation mode If plasma fails to ignite please...

Страница 16: ...process gasses The plasma emission intensity for electronegative oxygen gas is usually very low The plasma emission intensity for argon gas is usually very high For the plasma sensor to measure low i...

Страница 17: ...m pump Before operating the rotary vane vacuum pump please make sure the oil has been filled in the tank The oil level must be within the min and max levels indicated on the oil window Please check th...

Страница 18: ...ump If the plasma cleaner is connected to the exhaust port on the vacuum pump the pressure in the vacuum hose will rise to a very high pressure The high pressure will damage the pump valve in the plas...

Страница 19: ...ront surface of the o ring and the glass door regularly with lint free wipes If the o ring has been taken out of the o ring grooves then please reapply the vacuum grease on the o ring and inside the o...

Страница 20: ...tlet Connects to pump Pump power inlet connects to utility power Venting port with an optional dust particle filter Process gas input If the untreated room air is directly used to vent the chamber or...

Страница 21: ...ossible use PTFE high vacuum grease to lightly grease the o ring for better vacuum seal 5 Insert the quartz sample holder plate into the sample chamber Please refer to Figure 6 sample chamber assembly...

Страница 22: ...bing will reduce The plasma intensity for the pure O2 plasma will increase significantly due to the N2 gas impurity The color of the pure O2 plasma should be pure white If the gas is contaminated with...

Страница 23: ...pressure to below 10 psi Connect the gas bottle and the plasma cleaner with inch PTFE Teflon gas tubing Then set the gas flow rate to 90sccm on the corresponding gas input channel on the touchscreen u...

Страница 24: ...s input pressure above 15 psig For potentially dangerous gas such as hydrogen please reduce the gas input pressure to 5 PSI It is recommended to turn off the power to the plasma cleaner if user doesn...

Страница 25: ...certain application is finalized the user should save it in the recipe library During the course of the plasma cleaning the gas composition and chamber pressure may change because of outgassing from...

Страница 26: ...ain screen is divided into three sub panels The left panel shows the current recipe and job sequence to be executed The middle panel shows the system status manual control buttons and inputs The right...

Страница 27: ...system screen It is suggested to use plasma on event as the timer trigger If the plasma is too weak to be detected by the plasma sensor the user can then use rf on event as the timer trigger 8 4 4 Ch...

Страница 28: ...ing sound stops Then rotate the front cap in CCW direction and pull it out The automatic venting sequence will not vent the hose section between the vacuum pump and the plasma chamber If the user want...

Страница 29: ...io is calculated as N 255 where N is the number specified in the recipe Gas flow rate can be adjusted from 0 to 100 sccm If input gas is at atmospheric pressure the maximum gas flow rate that can be a...

Страница 30: ...nd always load the recipes saved in the library 8 6 2 Turn on the vacuum pump If the vacuum pump is not controlled by the plasma cleaner please turn on the vacuum pump manually If the vacuum pump is p...

Страница 31: ...p down the chamber until background pressure reaches the upper limit pressure set in the system screen then the system will flush the chamber with the process gas After the chamber has been flushed wi...

Страница 32: ...ake sure the vacuum pump is on 3 Click Run Job button to start the job The execution steps of each recipe is the same as the steps mentioned in the previous section 8 7 Tune the impedance If the plasm...

Страница 33: ...mber under vacuum when it is in the idle state by clicking the finish up button after each use It will pump down the plasma sample chamber and place system in the idle state When the system is first i...

Страница 34: ...argon carrier gas For pure hydrogen please keep gas flow rate below 1 0sccm Otherwise the vacuum pressure may not be stable 8 12 How to create extremely weak oxygen plasma for some critical biopolymer...

Страница 35: ...e of the process gas should be 99sccm for the gas channel to be cleaned The duration can be from 3 minutes to 10 minutes depending on the length of the gas tubing Run the gas line cleaning recipe if t...

Страница 36: ...essure in the main chamber is too high the atomic radicals will recombine to become more stable molecules and loss the efficacy At the pressure of 1 0 Torr the mean free path is only around 0 1mm The...

Страница 37: ...ation period Upper limit pressure before cleaning starts specifies the maximum background pressure allowed for plasma cleaning to start during a recipe execution session If there is a vacuum leak or t...

Страница 38: ...e the plasma cleaning recipe finishes Calibrate autotuner It will find the zero and the maximum positions for the auto tuner motor Updated maximum travel range will be displayed to the right of the bu...

Страница 39: ...f the orifice for the slow pumping the system will shut off the power to the valve controller after 600ms Once the sample chamber has been pumped to below 1Torr the system will turn on the power to th...

Страница 40: ...because it may cause dust particles to get into the bottom surface of the o ring groove If the PFPE vacuum grease has been wiped clean it may also increase the gas leak rate Please purchase the Apiez...

Страница 41: ...a intensity is usually relative lower at this impedance matching position 3 Increase the rf power or pulse duty ratio Plasma may fail to ignite if the rf power or pulse duty ratio is too low 4 For imm...

Страница 42: ...nute Power up the system again 3 Set MFC server speed to 5 or less in system screen 10 8 How to check the leak rate on the gas delivery system Step 1 Set gas flow rate to zero on all input ports Pump...

Страница 43: ...ix oxygen with some argon or nitrogen 10 11 Why sample chamber may be bright when remote plasma source is activated For some process gases such as oxygen the excitation decay time may be quite long It...

Страница 44: ...serious effect If high purity argon or hydrogen gas is required to reduce the oxidation of the samples such as silver or copper samples then it is recommended to pump out of the contaminated gas in th...

Страница 45: ...cted to the plasma cleaner 3 Disable the pressure sensor manually pump down the chamber by turning on the vacuum pump and open the pumping valve Wait for 2 minutes Then run a high power cleaning recip...

Страница 46: ...nt that may need to be serviced regularly by the users And it is not covered by the normal two years of warranty To replace the pressure sensor first take out the top two screws on the back panel of t...

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