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Always refer to the OEM manufacturer’s instructions and service manuals for the

latest data and to maintain the correct sequence.

These work instructions and the recommended tools shown are meant to serve as

aides only and are by no means a guarantee for certain results.

This tool kit is a special collection and it has been tested and used successfully on

several occasions.

It is of the utmost importance to maintain the correct procedure as per the

instructions.

The use of the tools should only be carried out by qualified personnel.

Pictograms and their meaning:

Special caution or attention

Hint or recommendation

Wear safety goggles

Right

Wrong

Содержание 60417300

Страница 1: ...Universal Reamer and Pipe Brush Set 23 pcs 60417300 Manual...

Страница 2: ...Page 2 of 14...

Страница 3: ...allation of a new glow plug carbon remains in the bottom part of the glow plug hole which causes the element to break this then prevents it from being screwed in The glow plug shaft should be cleaned...

Страница 4: ...20 1 9 60416228 Glow Plug Shaft Reamer M8x1 120 1 10 1512042 Allen Key 2mm 1 11 6041628 Glow Plug Shaft Reamer M8x1 M9x1 90 1 12 4024030 Angle Gauge 60 90 120 1 13 6041729 Glow Plug Shaft Reamer M10x1...

Страница 5: ...and are by no means a guarantee for certain results This tool kit is a special collection and it has been tested and used successfully on several occasions It is of the utmost importance to maintain...

Страница 6: ...leaning the glow plug shaft with a pipe brush 1 1 Clean the removed glow plug with suitable equipment this is not needed with a new part 1 2 Measure the diameter of the heating element and the glow pl...

Страница 7: ...diameter of the shaft of the glowplug the pipe brush with the same or next larger diameter Thread Pipe Brush P N M8 M9 Steel Wire Pipe Brush 7 0 049027 M10 Steel Wire Pipe Brush 8 5 6049029 M12 Steel...

Страница 8: ...e the loosened deposits with a suction device 2 Cleaning and correcting the sealing seat angle in the cylinder head using a reamer 2 1 Determine the thread size using callipers and a thread gauge A De...

Страница 9: ...the sealing seat angle with the angle gauge 4024030 Angle Gauge 60 90 120 4024030 Use the angle gauge 60 90 120 to find the exact glow plug sealing seat angle Angle does not match Example glow plug w...

Страница 10: ...0 60416215 90 6041628 M9x1 60416027 No 1 6041626 M10x1 60 6041725 60 6041729 M10x1 60417027 No 2 60416166 M10x1 90 60417025 90 60417028 M10x1 60417027 No 1 6041626 M10x1 25 60 60417225 60 6041729 M10x...

Страница 11: ...ing sure the threads line up 2 5 Screw in the guide in the glow plug shaft first until it stops Then back off half a turn and carefully slide the reamer into the glow plug shaft 2 6 Place the actuator...

Страница 12: ...ockwise only and clean the sealing cone from carbon deposits If space is limited can the actuator be extended with an extension and a socket 10 3 Cleaning and checking After completion of the cleaning...

Страница 13: ...of 14 Recommended accessories Videoscope EXCLUSIVE 9078050 Videoscope Mount 9078054 Calliper 4025000 Flexible Lamp BAL 40103000 Thread Gauge 4024000 Glow Plug Cone Seat Angle Gauge 60 90 120 3 in 1 4...

Страница 14: ...HLER Werkzeug AG R nenbergerstrasse 31 CH 4460 Gelterkinden FRANCE pichler pichler fr 33 389 551 596 PICHLER Outillage S rl 19a rue de Reiningue F 68310 Wittelsheim BELGIUM belgique pichler fr 32 495...