Transmission and brakes
REAR BRAKE LEVER FAIL TO RETURN
Possible Cause
Operation
Return spring broken
Replace spring.
Shoe control bolt not lubricated
Lubricate with Z2 grease.
Clutch grabbing or performing inadequately
IRREGULAR CLUTCH PERFORMANCE OR SLIPPAGE
Possible Cause
Operation
Faulty clutch
Check that there is no grease on the masses. Check that the
clutch mass faying surface with the bell is mainly in the centre
with equivalent characteristics on the three masses. Check that
the clutch casing is not scored or worn in an anomalous way
Insufficient braking
INEFFICIENT OR NOISY BRAKING
Possible Cause
Operation
Brake pads or shoes worn
Replace the brake pads or shoes and check for brake disk or
drum wear conditions. If the front calliper is removed to facilitate
replacement, remember to replace the copper gaskets located
on the tube joint when refitting; failure to do so may result in
inadequate tightness; it is necessary to bleed the brakes after
this operation.
Air bubbles inside the hydraulic braking system
Carefully bleed the hydraulic braking system, (there must be
no flexible movement of the brake lever).
Brake disc or drum deformed
Use a dial gauge to check the levelness of the disk with the
wheel correctly fitted and the concentricity of the rear drum;
check the brake disc screws are locked
Fluid leakage in hydraulic braking system
Elastic fittings, piston seals or brake pump breakdown, replace
Excessive backlash in the rear brake control cable
Adjust backlash with the appropriate adjuster on the shoe con-
trol lever
The brake fluid has lost its properties
Replace the front brake fluid and top up to the correct level in
the pump
I
NSUFFICIENT
BRAKING
Possible Cause
Operation
Inefficient braking system
Check the pad wear (1.5 min). Check that the brake discs are
not worn, scored or warped. Check the correct level of fluid in
the pumps and change brake fluid if necessary. Check there is
no air in the circuits; if necessary, bleed the air. Check that the
front brake calliper moves in axis with the disc.
Fluid leakage in hydraulic braking system
Failing elastic fittings, plunger or brake pump seals, replace
Brakes overheating
BRAKES OVERHEATING
Possible Cause
Operation
Defective plunger sliding
Check calliper and replace any damaged part.
Brake disc or drum deformed
Use a dial gauge to check the levelness of the disk with the
wheel correctly fitted and the concentricity of the rear drum;
check the brake disc screws are locked
MSS ZIP 100 4T
Troubleshooting
TROUBL - 43
Содержание MSS ZIP 100 4T
Страница 1: ...SERVICE STATION MANUAL 633734 633741 MSS ZIP 100 4T...
Страница 4: ......
Страница 6: ...INDEX OF TOPICS CHARACTERISTICS CHAR...
Страница 17: ...INDEX OF TOPICS TOOLING TOOL...
Страница 25: ...INDEX OF TOPICS MAINTENANCE MAIN...
Страница 38: ...INDEX OF TOPICS TROUBLESHOOTING TROUBL...
Страница 46: ...INDEX OF TOPICS ELECTRICAL SYSTEM ELE SYS...
Страница 63: ...INDEX OF TOPICS ENGINE FROM VEHICLE ENG VE...
Страница 65: ...INDEX OF TOPICS ENGINE ENG...
Страница 95: ...MSS ZIP 100 4T Engine ENG 95...
Страница 128: ...INDEX OF TOPICS SUSPENSIONS SUSP...
Страница 136: ...INDEX OF TOPICS BRAKING SYSTEM BRAK SYS...
Страница 144: ...Specific tooling 020325Y Pliers for brake shoe springs Braking system MSS ZIP 100 4T BRAK SYS 144...
Страница 145: ...INDEX OF TOPICS CHASSIS CHAS...
Страница 149: ...INDEX OF TOPICS PRE DELIVERY PRE DE...
Страница 153: ...INDEX OF TOPICS TIME TIME...
Страница 155: ...Crankcase CRANKCASE Code Action Duration 1 001133 Engine crankcase Replacement Crankshaft MSS ZIP 100 4T Time TIME 155...