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- Support the crankcase on a surface and place it
with the driving shaft axle in a vertical position.
- Warm the crankcase at ~ 120° C with a thermal
gun (and support).
- Fit the punch with guide and adaptor, place the
bearing on the punch using grease (to keep it from
falling).
-Insert the bearing in the crankcase; if needed, use
a mallet but do so with extreme care so as not to
damage the engine crankcase limit stop.
Specific tooling
020359Y
42x47-mm Adaptor
020364Y
25-mm guide
020376Y
Adaptor handle
020360Y
52x55-mm Adaptor
Inspecting the crankshaft alignment
- Install the crankshaft on the support and measure
the displacement at the 4 points shown in the fig-
ure.
N.B.
IF VALUES OTHER THAN THOSE ALLOWED ARE DETEC-
TED, TRY STRAIGHTENING THE CRANKSHAFT BY IN-
SERTING A WOODEN WEDGE BETWEEN THE HALF
SHAFTS OR BY CLOSING THEM WITH A VICE AS NEE-
DED. IF EVEN AFTER THIS OPERATION THE VALUES ARE
NOT THOSE ADMITTED, REPLACE THE CRANKSHAFT.
Characteristic
Off-line maximum admitted - A
0.15 mm
Off-line maximum admitted - B
0.02 mm
Off-line maximum admitted - C
0.02 mm
Off-line maximum admitted - D
0.10 mm
- Check that the driving shaft cone, the tab seat, the oil seal capacity, the toothed gear and the threaded
tangs are in good working order.
- In case of failures, replace the crankshaft.
Specific tooling
MSS ZIP 100 4T
Engine
ENG - 109
Содержание MSS ZIP 100 4T
Страница 1: ...SERVICE STATION MANUAL 633734 633741 MSS ZIP 100 4T...
Страница 4: ......
Страница 6: ...INDEX OF TOPICS CHARACTERISTICS CHAR...
Страница 17: ...INDEX OF TOPICS TOOLING TOOL...
Страница 25: ...INDEX OF TOPICS MAINTENANCE MAIN...
Страница 38: ...INDEX OF TOPICS TROUBLESHOOTING TROUBL...
Страница 46: ...INDEX OF TOPICS ELECTRICAL SYSTEM ELE SYS...
Страница 63: ...INDEX OF TOPICS ENGINE FROM VEHICLE ENG VE...
Страница 65: ...INDEX OF TOPICS ENGINE ENG...
Страница 95: ...MSS ZIP 100 4T Engine ENG 95...
Страница 128: ...INDEX OF TOPICS SUSPENSIONS SUSP...
Страница 136: ...INDEX OF TOPICS BRAKING SYSTEM BRAK SYS...
Страница 144: ...Specific tooling 020325Y Pliers for brake shoe springs Braking system MSS ZIP 100 4T BRAK SYS 144...
Страница 145: ...INDEX OF TOPICS CHASSIS CHAS...
Страница 149: ...INDEX OF TOPICS PRE DELIVERY PRE DE...
Страница 153: ...INDEX OF TOPICS TIME TIME...
Страница 155: ...Crankcase CRANKCASE Code Action Duration 1 001133 Engine crankcase Replacement Crankshaft MSS ZIP 100 4T Time TIME 155...