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Handling and Fitting Manual for semi-flexible solar panels EFLX series 

 

 

Page 11 of 12 

To fit a solar panel with a rear junction box: 
 

 

Most rear junction box solar panels come with a round junction box. Drill a round, 
appropriately sized hole into the mounting surface (typically 30 mm) so that the 
rear junction box fits well.  

 

Place the  solar  panel on a  soft,  non-abrasive  surface  with  the  rear  side facing 
upwards, and apply the adhesive in beads as described above.  

 

Apply a thick adhesive ring (at least 12mm line diameter) around the junction box 
to form a closed seal around it, and bond the solar panel to the surface.  

 

Two people are recommended to perform this installation.  

 
As per the guidance above, to avoid trapped air forming underneath the panel, 

do not 

seal the edges of the solar panel 

with adhesive. 

 

V.  Electrical connection 

 

Warning!

  This  product  generates  electrical  current  when  the  front  side  is  exposed  to 

light. Even if the voltage and current from a single solar panel is low, multiple solar panel 
connected in the same circuit can have a much greater voltage and current. Touching 
the terminals or wiring may cause an electric shock or burns. To avoid risks, fit an isolator 
switch for solar panels or cover them during the installation.  
 
When connecting the solar panel(s) to a solar charge controller, remember that most solar 
charge controllers require a battery connection first, so that they can detect the battery 
voltage and condition, before they start taking power from the solar panel. So the solar 
panel(s) should be connected to the solar charge controller after the battery connection 
has been made live.  
 
Always observe general safety standards, specifications and manuals of the connected 
equipment, as well as the installation advice below: 
 

  Do not use different types or sizes of solar panels in the same system, unless your 

installation has been preapproved by your supplier or another qualified person. 

  Do not modify the electrical connections of the solar panels. In particular, do not 

open or remove the junction box. 

  Do  not  cut  or  pierce  the  solar  panels,  as  this  may  cause  live  components  to 

become exposed and/or damaged. 

  Any installation or maintenance of solar panels must take place in dry weather on 

dry surfaces. 

  Use tools with insulated grips only. 

  Do not use damaged solar panels (including damages received in transit or during 

the installation).  

  Do not apply any protection covers, coating, paint or varnish to the solar panels. 

  Do not drop heavy or sharp items onto the solar panels. 

  Do  not  concentrate  sunlight  (e.g.  from  mirrors  or  lenses)  or  other  sources  of 

artificial light on the solar panels. 

  Do not install solar panels in locations where they may be submerged in water for 

lengthy periods. 
 

Содержание EFLX series

Страница 1: ...e courier in the case that the contents of the box are also damaged Place the box containing the solar panel on a flat level surface and open it carefully without removing the solar panel from the foa...

Страница 2: ...he panel to bend under its own weight Do NOT apply unnecessary force to the solar panel i e do not throw it or mishandle it in any way even if it is still packaged Do NOT puncture the solar panel Do N...

Страница 3: ...low Do not carry the solar panel in a horizontally oriented plane parallel to the ground as this may cause the panel to bend under its own weight and become damaged Do not rest the solar panel on the...

Страница 4: ...that causes the panel to bend III Maximum curvature This solar panel is semi flexible which means that it can be curved to a certain degree but cannot be rolled up or folded The maximum allowed curvat...

Страница 5: ...5 6 ft 178 mm 7 0 in 200 cm 6 6 ft 245 mm 9 6 in Excessive bending must be avoided when handling or installing the solar panels The maximum arch height examples provided above are for the one time be...

Страница 6: ...e spaces between ridges on a vehicle roof must first be filled in before the solar panel is mounted In case of bonding the solar panel always ensure that your chosen adhesive forms a good bond with bo...

Страница 7: ...repositioning Attempting to remove the solar panel even if only partially attached can seriously damage the solar cells Gluing with adhesive Your chosen adhesive should be suitable for both the solar...

Страница 8: ...olar panels were mistakenly sealed trapping air under the solar panel In hot sunny weather the pressure of the hot air in gaps between the ridges increased so much that the solar panels bulged crackin...

Страница 9: ...e adhesive lines widen under pressure they do not join to form closed pockets of trapped air In general for most plastic fibreglass metal surfaces and a good quality adhesive a gap of 100 150 mm betwe...

Страница 10: ...h fasteners via mounting holes are both good methods of fitting the solar panel which help eliminate the risk of trapped sealed air under the solar panel To secure a solar panel using one of these met...

Страница 11: ...g the solar panel s to a solar charge controller remember that most solar charge controllers require a battery connection first so that they can detect the battery voltage and condition before they st...

Страница 12: ...e solar cables below the minimum bending radius of 40 mm Ensure that the cables are not tight or stretched when mounting the solar panel VI Cleaning and care Due to the special ETFE surface of these s...

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