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www.UsePhoenix.com • [email protected]

Toll-Free 1-800-533-7533

4.7 Controls and Electrical

•  The UL approved electrical box, located inside the 

enclosure, above the burner, houses specific electrical 
components, besides the lights and gauges, and 
serves as a junction box for cords going to and from 
remote electrical components (Fig. 8 & Fig. 9).

•  The following components are part of and are located 

in the UL approved box:

 -

Main power disconnect (Fig. 11).

 -

Pump ON/OFF switch (Fig. 12).

 -

Burner circuit ON/OFF switch (Fig. 13).

 -

Main system breaker (Fig. 16).

 -

Pump circuit breaker (Fig. 16).

 -

Burner circuit breaker (Fig. 16).

 -

Power disconnect switch (Fig. 17).

 -

Temperature gauge transformers 6VDC (Fig. 18).

 -

LED lights - 120 volt (Fig. 15).

 -

Hours meter - 120 volt (Fig. 14).

 -

Terminal blocks (Fig. 20).

 -

Contactors (Fig. 19).

 -

Electronic operating controller (Fig. 10).

•  The following items are remotely connected to cords 

that exit from the control panel: (see chart below for 
details of these components)

 -

Main power male inlet-plug (twist lock) (Fig. 7).

 -

Low water cut-off switch (mounted on HTF 
reservoir) (Fig. 21).

 -

Flow switch (mounted in HTF plumbing circuit) (Fig. 
22).

 -

High limit switch (mounted in HTF plumbing circuit) 
(Fig. 23).

 -

High pressure switch (Fig. 24).

 -

Diesel fuel pre-heater (Fig. 5).

 -

HTF circulating pump (Fig. 6). (see pump chart 
above for details)

 -

Burner (Fig. 3). (see burner chart above for details)

3.8 Control, Switch & Gauge Identification

•  Mounted on Control Panel

•  Mounted Behind Control Panel

8: Control Panel, Outer

9: Control Panel, Inner

Volts Rating

Amps Rating

NEMA

Approvals

Control Panel and Contents

125VAC

20

4X

UL

Inlet Plug

125VAC

20A-1HP

L5-20P

UL/CSA

Lo-water Cutoff

120VAC

5.8 FLA

N/A

UL/CSA

Hi-limit Switch

120VAC

8.0 FLA

N/A

UL/CSA

Flow Switch

120VAC

7.4

N/A

UL/CSA/CE

High Pressure Switch

120VAC

300VA

N/A

UL/CSA

Fuel Heater

120VAC

0.77

N/A

UL

10: Operator, Digital

11: Main Power 
Switch Knob

12: Pump 
Switch

13: Burner 
Switch

14: Temperature Gauges 
& Hour Meter

15: LED Indicator Lights

16: Circuit 
Breakers

17: Main Power 
Switch Body

18: Transformers for 
Digital Temp. Gauges

19: Contactors

20: Terminal Blocks

Содержание 4031010

Страница 1: ...ireBird HD308 Central Hydronic Heater Installation Operation Service Instructions Read and Save These Instructions 4201 Lien Rd Madison WI 53704 1 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 Specifications subject to change without notice TS 643 06 11 Designed and built for the rigors of the restoration industry the Phoenix FireBird HD308 is the safest most efficient flexible ...

Страница 2: ...tdown 16 6 Maintenance 16 6 1 Service Instructions Checks 16 6 2 Maintenance Frequency Chart 20 7 Troubleshooting 20 7 1 Fault Determination 20 7 2 Burner Internal Faults 22 7 3 Electrical Schematics 23 Warranty 26 Serial No __________________________________ Purchase Date ______________________________ Dealer s Name ______________________________ Page 1 Specifications Part No 4031010 Fuel Input 3...

Страница 3: ...for concrete curing will not harm the chamber For security and environmental protection all valves controls burner pump filters HTF tank filler and fuel tank filler are either secured behind lockable access doors or are self lockable An electric Pre heater ensures continued clean lighting and combustion of diesel light oil even in the coldest of climatic conditions Temperature gauges pressure gaug...

Страница 4: ...llimeters 72 1829 Width of Cabinet inches millimeters 22 559 Width of Fuel Tank inches millimeters 31 787 Height of Cabinet inches millimeters 48 1219 Height of Top of Rain Cap inches millimeters 58 1473 Heat Transfer Fluid Capacity US gallons liters 20 76 Fuel Tank Capacity US gallons liters 116 439 Weight without Fuel Tank pounds kilograms 600 272 Weight with Fuel Tank Empty pounds kilograms 800...

Страница 5: ...he following scenarios is proven 1 120 volt control power is present clear lens 2 HTF level is adequate in reservoir green lens 3 Flow switch has proven adequate flow of HTF in the system green lens 4 High limit control has not interrupted the circuit green lens 5 High pressure switch has not interrupted the circuit green lens 6 Aquastat is calling for heat green lens Burner Specifications Operati...

Страница 6: ...ils of these components Main power male inlet plug twist lock Fig 7 Low water cut off switch mounted on HTF reservoir Fig 21 Flow switch mounted in HTF plumbing circuit Fig 22 High limit switch mounted in HTF plumbing circuit Fig 23 High pressure switch Fig 24 Diesel fuel pre heater Fig 5 HTF circulating pump Fig 6 see pump chart above for details Burner Fig 3 see burner chart above for details 3 ...

Страница 7: ...ting Quick couplers ensure that the connections are fully engaged and snapped into place or flow will not take place through the coupler connection For longer term building heating projects it is advised to insulate all hose sections located outdoors between the FireBird HD308 and the exterior building wall Special insulating wraps are available for this purpose Mounted Remotely on Plumbing Circui...

Страница 8: ...ace all fancoils in the desired locations and route all the hoses to them OR lay out all hose grid circuits for ground thaw or concrete curing Connect hoses from the manifold to ONE fancoil ONLY Open 2 HTF circuit valves Fig 33 Turn ON the circulating pump switch Fig 12 and let the fluid circulate until all the air is eliminated from the first branch circuit Air has been purged when steady pressur...

Страница 9: ... The high pressure switch light will turn on This indicates that the blocked flue high pressure safety switch has not broken the circuit A few seconds later the stat light will come on and the burner fan will purge the combustion chamber for a few seconds The burner should light following the pre purge If air is still present in the fuel lines the burner may not light and lock out It might be nece...

Страница 10: ... operating mode turn OFF the burner circuit power switch remove the tape cover from the burner s primary control box re insert the control and turn ON the burner circuit power switch C Examine the flue gas exhaust pipe and rain cap to be sure they are solidly attached and free from any type of obstruction Clean if necessary a This check should be performed every time when putting the system into o...

Страница 11: ...ct surfaces are now exposed and can be easily cleaned with vacuum cleaner brushes or other cleaning utensils i To re assemble the unit replace components in reverse order to which they were removed j Reconnect fuel and power supply to the unit and when re starting the system perform all safety and service checks as outlined above H The FireBird HD308 will produce condensate while operating at any ...

Страница 12: ...r switch Check the following a Is main power switch Fig 11 still turned on b Are the circuit breakers Fig 16 still turned on c Verify external power supply 120V to inlet plug Fig 7 1 Unit Power Light is ON indicates A Power is present through main switch The 2 digital temperature gauges should be ON If not use a multi meter to check the following a The 2 transformers Fig 18 should show 120VAC in a...

Страница 13: ...luid temperature has not reached the high temperature limit setpoint and power is going through the switch B There is no power going through the NC contacts of the high pressure switch Fig 24 Blockage may have occurred in the flue gas passage way a Check the chimney pipe and rain cap for blockage b Check the air tube connection to the pressure switch and clean if necessary c Clean the flue gas pas...

Страница 14: ...the fuel lines c The fuel filter is dirty Replace filter d Nozzle is plugged Replace nozzle e The spark is irregular or not present Re align electrodes C The burner does not start when the thermostat calls for heat a Loose wire connection at terminals L or N b Terminals on the control module are bent or loose c The motor is defective d The capacitor is defective e The control box is defective 7 3 ...

Страница 15: ...15 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 ...

Страница 16: ...16 www UsePhoenix com sales UsePhoenix com Toll Free 1 800 533 7533 Burner Wiring Line Voltage Sub base Wiring ...

Страница 17: ...ump Pressure Gauge 4030305 7 Fuel Pressure Gauge 4030304 8 Burner Nozzle 4030551 9 Burner Assembly 4030272 10 Igniter 4030302 5 Options and Accessories 4029790 Phoenix TX 80 Fan Coil 4030700 Manifold Kit 2 ea 4030153 3 4 x 50 Hose 4030417 3 4 x 25 Hose 4030418 3 4 x 15 Hose 4030154 1 x 50 Hose 4029876 Ductable Filter Box Kit 4021799 16 x 16 x 2 Merv 8 Filter 4028363 16 x 25 Heavy Duty Flex Duct 40...

Страница 18: ... or installation accident acts of nature or any other cause beyond Therma Stor LLC reasonable control Limitations and Exclusions If any Phoenix FireBird HD308 part is repaired or replaced the new part shall be warranted for only the remainder of the original warranty period applicable thereto but all warranty periods will be extended by the period of time if any that the Phoenix FireBird HD308 Des...

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