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Phoenix 2700 DHP

July 2018

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Table of Contents

Contents

Page

1.

Introduction……………………………………………………………..

3

2.

Important Safety Instructions…………………………………………...

3

3.

Installation Safeguards…….……………………………………............

3

4.

General Safeguards……………………………………………………..

5

5.

Operating Conditions…………………………………………………...

6

6.

Operating Precautions…………………………………………………...

6

7.

Installation……………………………………………………................

7

8.

System Components………………………………………….................

8

9.

Control Panel (Front) …………………………………………………..

10.      Power Panel (Rear) …………………………………………………...
11.      Safety Shield …………………………………………………………...
12.      Feed Table ……………………………………………………………...
13.

Roller Gap Adjustment …………………………………………………

14.

Temperature Display…………………………………………………….

15.

Operation………………………………………………………………..

16. Roller Cleaning Function ……………………………………………….
17.

Auto Sleep Function ……………………………………………………

18.

Motor Switch Safety Function ………………………………………….

19.     Heat Sensor Safety Function ……………………………………………
20.     Loading Film Rolls ………………………………………………………
21.     Using 2 ¼” Film core adaptors ………………………………………….
22.     Threading Film ……………………………………………………………
23.     Adjusting Brake Tension ………………………………………………….
24.    Troubleshooting ………………………………………………………….
25.     Specifications …………………………………………………………….
26.     Warranty ………………………………………………………………….

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Содержание 2700-DHP

Страница 1: ...Phoenix 2700 DHP July 2018 1 OPERATING MANUAL Please read this manual carefully before operating ...

Страница 2: ...ts 8 9 Control Panel Front 10 Power Panel Rear 11 Safety Shield 12 Feed Table 13 Roller Gap Adjustment 14 Temperature Display 15 Operation 16 Roller Cleaning Function 17 Auto Sleep Function 18 Motor Switch Safety Function 19 Heat Sensor Safety Function 20 Loading Film Rolls 21 Using 2 Film core adaptors 22 Threading Film 23 Adjusting Brake Tension 24 Troubleshooting 25 Specifications 26 Warranty 9...

Страница 3: ... obligations to the user 2 Important Safety Instructions In this operating manual you will find important safety messages regarding the product Read these instructions carefully failure to comply with the following safety procedures could result in serious injury WARNING Do not attempt to service or repair the laminator Only authorized maintenance and service technicians should make repairs WARNIN...

Страница 4: ... harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or tele...

Страница 5: ...ollers Do not attempt to laminate items that exceed total recommended material thickness of the unit Do not place foreign object inside the machine Do not cut adhesive films directly on the surface of the rollers to avoid damaging the rubber coating Shut down the machine after laminating to avoid misusing this machine by others Turn off the power switch and unplug the power cord before moving the ...

Страница 6: ...ne or near it Do not keep the machine in dusty areas or places with strong vibrations 6 Operating Precautions The following objects should not be subject to lamination o Volatile substances or any thermal sensitive substances e g Vinyl chloride o Valuable unique and unrecoverable objects o Objects subject to change of color and nature attributable to heat e g thermal sensitive paper crayons etc Im...

Страница 7: ...hine on sturdy table or optional machine stand 3 Remove plastic cover and operating manual 4 Remove the feed tray and safety shield NOTE Remove all parts from shipping crate and boxes Inspect parts and the machine carefully Any missing parts should be reported to the shipper upon receipt of shipment ...

Страница 8: ... 2 Tension Adjustment 11 Safety Shield safety latch 3 Supply Roll Bracket 12 Safety Shield 4 Supply Shaft 13 Feed Table 5 2 Core adaptor 14 Side Guide 6 Right Side Cabinet 15 Top Roller 7 Roller Gap Adjustment 16 Bottom Roller 8 Roller Gap Handle 17 Back Panel 9 Control Panel 18 Rear Power Panel ...

Страница 9: ...l Panel Front 10 Power Panel Rear 1 Power Indicator 2 Ready Light 3 Temperature Adjustment 4 Speed Adjustment 5 Forward Reverse Switch 2 1 3 4 5 1 Power Cord 2 Main On Off switch 3 Heater Fuse 4 Motor Fuse 5 Fan Switch 6 Heat Roller Switch ...

Страница 10: ...engage the safety interlock switch 5 To release the latch press the Red button on the lock Warning Ensure the safety shield is in place before operating the Laminator Operating without the safety shield can cause serious injury Note The laminator will operate only when the Safety Shield and Feed Table are in the fully locked position Both the interlocking switches must be activated for power to be...

Страница 11: ...ort pins on both side frames 5 Slide Feed Table safety latch to the right and locked position to engage the safety interlock switch 6 To remove Feed Table retract safety latch lift front edge then back edge away from support pins then lift away from machine Note The laminator will operate only when the Safety Shield and Feed Table are in the fully locked position Both the interlocking switches mus...

Страница 12: ...ment 14 Temperature Display LCD temperature display is located on the left front side cover Temperature is measured near the center of the top roller only 1 Laminate Position 2 1 16 Gap 3 1 8 Gap 4 3 16 Gap 5 1 4 Gap 6 Open Full Gap 7 8 6 1 4 5 3 2 1 1 ...

Страница 13: ...ld and 12 Feed Table c Three repeating beeps and flashing power light indicates the heat sensor is blocked See 17 Heat Sensor Safety Feature The green ready light on the control panel will illuminate when the rollers have reached the temperature set point selected The forward reverse switch on the control panel is used to control THREE 3 motor conditions When the switch is in the FORWARD position ...

Страница 14: ...rature dial clockwise to desired temperature setting Turn speed dial clockwise to desired speed setting Recommended settings for pouch boards is Temperature setting 10 and Speed setting 1 5 NOTE Recommended settings are starting points only and should be adjusted according to quality of output achieved Excess heat may damage the printed image or cause waves Insufficient heat may result in delamina...

Страница 15: ...thout running the machine will go into STAND BY mode The temperature drops to 176 F and the ready light flashes a To resume operation press the MOTOR switch to the FWD position then back to the middle OFF positon b Allow machine to reheat to proper temperature and Ready light to illuminate solid 2 If the motor has been idle for four 4 hours without running the machine will go into SLEEP mode and t...

Страница 16: ...eset the sensor turn the motor Forward Reverse switch to neutral or O positon and the main ON OFF switch to OFF then back to ON a You should hear three slow beeps indicating the sensor has been cleared 20 Loading Film rolls 1 Determine whether your film is on 1 or 2 diameter cores 2 Select to use the 1 core clip or 2 core adaptor for your film a 1 core clip is mounted in the middle of each supply ...

Страница 17: ...g 2 core adaptors 3 Determine whether your film is POLY IN or POLY OUT style a Side A has the adhesive Poly 4 Place the supply shafts onto the shaft brackets with the arrows on the shaft matching the arrows on the left and right side frames Supply shaft 2 1 4 core clip POLY IN POLY OUT Shaft bracket ...

Страница 18: ... the shafts with the film web coming off the bottom or the top of the roll depending on the poly direction of the film a POLY IN film comes off the BOTTOM of the roll b POLY OUT film comes off the TOP of the roll Note Twisting the film roll in the direction of the core clip or with the core clip will help slide the roll onto the core adaptors POLY IN POLY OUT ...

Страница 19: ...LY IN film c Select Four 4 2 core adaptors d Slide Two 2 core adaptors onto the TOP shaft with the core clips pointing toward the FRONT of the machine when the clips are on TOP and the shafts are in place e Slide Two 2 core adaptors onto the BOTTOM shaft with the core clips pointing toward the REAR of the machine when the clips are on TOP and the shafts are in place Core Clip Shaft bracket 2 core ...

Страница 20: ...lips are on TOP and the shafts are in place h Slide Two 2 core adaptors onto the BOTTOM shaft with the core clips pointing toward the FRONT of the machine when the clips are on TOP and the shafts are in place 4 Position each core adaptor 50 mm 2 inches inside the edge of the film roll width as noted on the supply shaft 5 Tighten the two 2 core adaptor screws on each core adaptor Core Clip Adaptor ...

Страница 21: ...n position 4 Pull the bottom film web under the bottom idler bar then up over the two rollers sticking it to the top film web 5 Return the bottom idler bar to the up position in the idler bar channel 1 Idler Bar Channel 2 Bottom Idler Bar 1 Upper Film Roll 2 Top Idler Bar 3 Top Heat Roller 4 Feed Table 5 Lower Film Roll 6 Bottom Idler Bar 7 Bottom Heat Roller 8 Cooling Deck 9 Bottom Pull Roller 10...

Страница 22: ...shield into position Note The film should be smooth and taught to the surface of the heat roller If the film is not tight enough adjust the brake tension on both sides of both top and bottom film rolls 23 Adjusting Brake Tension 1 To remove wrinkles in the film web tighten the brake adjustment on each film supply shaft using the supplied Allen wrench a Clockwise to increase brake tension b Counter...

Страница 23: ...dial to faster speed Film supply roll gets loose during operation 1 Not enough brake tension supply 1 Increase brake tension on supply roll Lamination output is curled 1 Sheet is curled upward 2 Sheet is curled downward 1 Reduce top roll tension 2 Reduce bottom roll tension Two audible beeps when machine is turned ON machine will not heat up A Safety interlock switch is not in position Check both ...

Страница 24: ...e 176 F 300 F variable temperature Warmup Time 20 25 min Heating Method Quartz tube Laminating Speed 1 6 to 10 Ft min variable Film Unwinds Top and bottom Film Core Size 1 and 2 Film Thickness 1 5 10 mil Power Supply 120 v 12 amp Power Consumption 1440 W Net Weight 120 lbs Dimensions 36 5 x 22 5 x 16 Shipping Weight 132 lbs Shipping Dimensions 39 x 20 x 22 ...

Страница 25: ...r the period during the applicable term which the product remains in the possession of the original consumer purchaser Original consumer purchaser means the person who first purchased the product covered by this warranty It does not apply if it is found that at any time the equipment has not been used for its intended purpose Any unauthorized changes or modifications to this unit without our prior...

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