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HD3600/20/B

9-15

REPAIR INSTRUCTIONS

8. 

Beer volume indication.

The Beer volume indicator is a device to give the consumer an impression about the amount of Beer left in the KEG.
This indicator is not accurate only steps of 25 % are possible to display.

  From WK532 onwards the software has been upgraded to version 6.4.

The volume indication levels are improved from 4 to 8 levels.
This results in more accurate volume indication.
For revision changes  (See page 14 for the explanation/description!)

 

When the consumer is complaining about the fact that the display indicates a empty KEG but there is still Beer left in the KEG 
this is actually not a failure in the appliance.
When less then 30 % of the volume is measured by the system the display will indicate 0 %.

  (OLD version before WK532, see revision changes page 14 for the explanation/description)

 

Other complaints of the consumer could be that the display shows 100 % volume, but there is already Beer out of the KEG.
If for some reason the appliance has been 

switched off

 or a 

voltage dip

 has occurred in the mains network or the 

KEG has been 

removed

 and replaced again, the system will start with a 

100 % volume indication

.

After pouring one or two glasses of Beer, the volume indication will be recalculated and displayed.
If the volume indication is for some reason not thrust full, the cause could be that there is an air leakage in the system.
In that case most likely parts to check are Beer 

tube connector

KEG

 or 

Adaptor

. See under 

Trouble shooting point 3 Blinking 

display or pump is “to” often activated.  (Air Leakage)

.

9. 

No foam on the Beer.

If the complaint is that there is “almost” or no foam on the Beer, the following have to be checked.
1)  Temperature of the Beer must be below 9° C, check DFU for more tips.
2)  Glasses have to be clean, check DFU for more tips!
3)  Beer tube connector is not properly installed or is damaged, check DFU for more tips.

10. 

To much foam.

If the complaint is that there is to much foam on the Beer, the following have to be checked.
1)  Temperature of the Beer must be below 9 °C, check DFU for more tips.
2)  The Beer tube is not properly installed or is damaged, try new Beer tube.
3)  There must be no air leakage in the system.

11. 

Avoiding ticking noise/signal of starting pump.

If consumers are complaining about a ticking noise when the pumps start running the following can be done to solve the 
problem.
The problem is caused by the fact that when the pumps start running it hits a screw of the drop ring fixation of the pump.
See location for the drop ring in below picture.

 

The problem can be solved by removing the screw, see picture above.
Removing the screw does not harm or affect the strength of the construction.

Screw to remove

Drop ring

Pump

Picture 9

Содержание HD3600/20

Страница 1: ...interference suppression on radio and TV After the product has been repaired it should function properly and has to meet the safety requirements as officially laid down at this moment TECHNICAL INFORMATION Power 70 W Power consumption Cool down period average KEG 23 C 3 C 0 068 kWh Standby period KEG on 3 C 0 052 kWh Voltage 100 120 V 50 60 Hz 200 240 V 50 60 Hz Flow rate 2 L per minute Contents K...

Страница 2: ...ltier element will be damaged For your safety first be sure the plug is disconnected from the mains Rear case removal To remove the rear case first remove the 4 screws Open both doors at the upper lower right and left side the screws can be found Picture 1 When the rear has been removed all parts can easy be reached Replacing the Keg Connector Assembly The Keg connector assembly is very accurate o...

Страница 3: ...e off and let it stabilize until it reached room temperature 2 Remove under the base in the middle the rubber Cap 3 The chiller plate becomes visible DISASSEMBLY AND RE ASSEMBLY ADVISE Performing the temperature measurement when the unit has reached the room environment temperature 1 Place a contact temperature probe against the chiller plate where the rubber cap was removed 2 Block the air inlet ...

Страница 4: ...ill start running to go back into the overpressure situation like described before When the Keg present switch has been actuated also the cooling process Peltier element will be started and display functions will become visible The temperature will be measured by a NTC located in the Keg present plunger and indicated on the display The volume indication measurement is based on the principle of a p...

Страница 5: ...tor starts running 2 Display shows red 2 Pump runs Voltage across pump 9 Vdc 2 7 Vrms 3 Fan motor high level 1 Fan starts running 2 Display shows red 3 Fan runs on high level 100 Voltage across fan 10 5 Vdc 0 Vrms 4 Fan motor low level 1 Fan starts running 2 Display shows red 4 Fan runs on low level 75 Voltage across fan 8 9 Vdc 0 25 Vrms 5 Peltier low 1 Peltier starts cooling 2 Display shows red ...

Страница 6: ...0 B 6 15 NTC DUMMY J2 19k 5k NTC value 20 kΩ Rdummy 22 kΩ 4 C 6 C Any other value PRESSURE SENSOR DUMMY 1 J12 4k7 4k7 1k 4k7 4k7 Input voltage 9 mV Vdummy 10 mV 900 1100 mbar Any other value REPAIR INSTRUCTIONS ...

Страница 7: ...en activated Air Leakage If the display is blinking or the complaint is that the pump is running very often more than 4 times per hour without pouring Beer the cause could be that there is air leakage in the air pressure system Possible components to check are Keg tube connector tap unit pump hose or pressure sensor Checking the problem to determine if the leakage is located inside the appliance o...

Страница 8: ...tract a 4 2 C from the external placed temperature meter before judging the values After subtraction of 4 2 C deviation aloud 1 C below 3 C 1 C 2 C Example External indication temperature meter 7 2 C Display reading PerfectDraft system 3 C Conclusion 7 2 reading ext 4 2 offset value 3 C appliance within spec 5 Beer leakage If the consumer complains about Beer leakage most probably items that have ...

Страница 9: ...layed If the volume indication is for some reason not thrust full the cause could be that there is an air leakage in the system In that case most likely parts to check are Beer tube connector KEG or Adaptor See under Trouble shooting point 3 Blinking display or pump is to often activated Air Leakage 9 No foam on the Beer If the complaint is that there is almost or no foam on the Beer the following...

Страница 10: ...9965 000 26109 9965 000 32874 Rear case assy Left Door display assy Right Door assy Steelplate driptray Baseplate Driptray Handle assy Handle O ring Spout O ring Spout O ring O ring 11X2 Air inlet side Tap unit Connector Lever assy Air coupling Sensor assy Special sensor assy Grommet Pump position Pump assy Seal Pressure sensor PCB assy Pressure hose assy Power supply HV 220 240V Main PCB Peltier ...

Страница 11: ...HD3600 20 B 11 15 EXPLODEDVIEW 1 2 3 5 4 See page 14 ...

Страница 12: ...HD3600 20 B 12 15 EXPLODEDVIEW 14 21 13 6 8 9 12 7 11 10 ...

Страница 13: ...HD3600 20 B 13 15 EXPLODEDVIEW 17 28 15 19 20 26 21 22 23 See page 14 24 25 27 18 ...

Страница 14: ...or controller board is assembled in the left Door with display That means that from the outside it is not possible to see the differences between old and new To determine the difference 1 By checking the stroke number on the type number plate A old version or B new version of the appliance 2 Check if Jumper J13 is present or pads J13 position have been soldered through on the interface board Main ...

Страница 15: ...ocation X J13 open no jumper or soldered see picture for location REVISION HARD SOFTWARE CHANGES Example 1 Appliance stroke version A interface board ver 3 3 is defect Solution order preferable new interface board ver 3 4 3 5 solder pads through or place a jumper on J13 J13 closed Example 2 Appliance stroke version A processor controller is defect original parts are no longer available Solution or...

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