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Départ. Technical support- CM640

PROCEDURE

COMPANY RESTRICTED

PHILIPS Consumer

Communications

Centre du Mans

Service Repair Support

VY-V-640-120-2

Page : 4 of 45
Language : EN
Date : 23/04/02

PHILIPS ELECTRONICS N.V. 1999

VY-V-640-

1.0

PURPOSE

This document establishes the functional test and inspection procedures for the first level service repair of the
FISIO 120/121 transceivers.

2.0 SCOPE

The test plan is applicable to all levels of service repair of the FISIO 120/121 transceivers.

3.0 REFERENCE

None.

4.0 GLOSSARY/ACRONYM

LIST

Board

Transceiver Without LCD and Plastics parts

LCD Module

LCD part with plastic cover, earpiece and vibrator

Software

Hardware Configuration of the Mobile

Matrix for Types of SW used on the different hardware

Hardware

ASC

Authorized Service Center

NSC

National Service Center

Test SIM Card

Used for functionality of PHILIPS Mobile Phones

Test SIM Card « SP »

SIM Card used to simulate the user interface and enable radio tests

5.0 TEST EQUIPMENT AND TOOLS

Equipment / Tools

- Test SIM Card « Production »

- Part No. : 4311 255 00781

- Test SIM Card « SP »

- Part No. : 4311 255 00782

- Data Connect Cable

- Part No. : 4311 258 10392

- Fisio 120 Mat Software provided by Philips
- Digital Multimeter

- Recommended Model : Fluke
Specification with current reading in mA.

Digital Radiocommunication Tester.

Coupling system with shielded chamber

RF Pliers With mechanical adaptation

- Part No.: 4311 255 30041

Содержание Fisio 120 VOICE

Страница 1: ...ir Support VY V 640 120 2 Page 1 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 by Toko toko gsm free org All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner SERVICE MANUAL Repair for Cellular Telephone LEVEL2 Fisio 120 VOICE Fisio 121 W P ...

Страница 2: ...45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner SERVICE Manual Last updates DATE MODIFICATION PAGE 23 04 02 CREATION 25 11 02 New Data Connect Cable Part No Add RF Pliers Part No Suppress of Component list 4 4 44 45 46 ...

Страница 3: ...iption Of The Transceiver 6 7 2 Description Of The Display 7 7 3 Using The Carousel 8 7 4 Removing The Battery 9 7 5 Inserting The Micro SIM Card 9 7 6 Inserting The Battery 9 7 7 Attach The Battery Cover 10 7 8 Charging The Battery 10 7 9 Customise your Phone 11 7 10 W P Introduction 13 8 0 TEST PROCEDURES 15 8 1 Initial Functional Check for Fisio 120 Voice 1 Meg version 15 8 2 Initial Functional...

Страница 4: ...iver Without LCD and Plastics parts LCD Module LCD part with plastic cover earpiece and vibrator SW Software PN Hardware Configuration of the Mobile CN Matrix for Types of SW used on the different hardware HW Hardware ASC Authorized Service Center NSC National Service Center Test SIM Card Used for functionality of PHILIPS Mobile Phones Test SIM Card SP SIM Card used to simulate the user interface ...

Страница 5: ...e test plan is derived from the Product Test Reference of FISIO 120 121 6 1 User Interface Test Use the Test SIM Card SP to test the transceivers as follows On Off button LCD Backlight Keyboard Test Buzzer Test Vibrator Test Audio Test LCD IMEI Tester Status Eeprom Status With a fast Charger connected with the PRODUCT s bottom connector check the full scrolling from one mode to the next when charg...

Страница 6: ...e du Mans Service Repair Support VY V 640 120 2 Page 6 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 7 0 BEFORE STARTING 7 1 Description Of The Transceiver ...

Страница 7: ...ations Centre du Mans Service Repair Support VY V 640 120 2 Page 7 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 7 2 Description Of The Display ...

Страница 8: ...anguage EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 7 3 Using The Carousel The carousel is a circular loop of icons displayed on the screen These icons provide access to the different menus and sub menus used to operate your phone ...

Страница 9: ...ce Repair Support VY V 640 120 2 Page 9 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 7 4 Removing The Battery 7 5 Inserting The Micro SIM Card 7 6 Inserting The Battery ...

Страница 10: ...e du Mans Service Repair Support VY V 640 120 2 Page 10 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 7 7 Attach The Battery Cover 7 8 Charging The Battery ...

Страница 11: ...ications Centre du Mans Service Repair Support VY V 640 120 2 Page 11 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 7 9 Customise your Phone ...

Страница 12: ...nsumer Communications Centre du Mans Service Repair Support VY V 640 120 2 Page 12 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner ...

Страница 13: ...d to enable standard Internet servers to provide services to wireless devices The W P wireless protocol is based on Internet standards such as HTTP and TLS but has been optimized according to the constraints of the wireless terminals low memory capacity small screen size and of the network limited bandwidth The W P architecture is made up of 4 technological parts which are necessary for accessing ...

Страница 14: ...the W P settings menu of the mobile phone The customer changes the W P parameters according to his her own convenience Retail transceiver without subscription included Phones are configured by the manufacturer with no W P parameter The end user has to ensure that the W P functionalities and a data fax options have been subscribed The end user has also to set the W P parameters by asking for them f...

Страница 15: ...an external MAT Software Application à Refer to 8 1 MAT software Application is available for all Fisio 120 121 Software Product 8 1 Initial Functional Check for Fisio 120 Voice 1 Meg version Necessary to have MAT Software for each Software product version with Computer Pentium 200Mhz 64 Mo RAM 8 1 1 Launch the MAT Software corresponding to the Product Software 8 1 2 Connect your Product Without S...

Страница 16: ... key 4 again Key Without test Left corner displays 4 03 5 Press Key 5 Checkerboard test Press Key 5 again Checkerboard 1 pixel on Left corner displays 5 04 6 Press Key 6 Inverted Checkerboard Press Key 6 again Checkerboard 2 pixel on Left corner displays 6 05 7 Press Key 7 Press key 7 again All pixels are on Left corner displays 7 06 8 Press key 8 Eeprom Status Press Key 8 again EEPROM STAT H XXXX...

Страница 17: ...XX 06 made in Singapore 50 made in Le Mans 69 made in China Left corner displays 12 12 Press FA Status Press again FA 12NC FA GOOD Must be good X XXXXXXXXXXX 12NC Left corner displays 13 13 Press C Press C again Handsfree XX XX XX XX XX Left corner displays C 15 14 Press the Left arrowhead Melody Test vibrator Press Left again User Melody should be heard and vibrations felt Left corner displays 0C...

Страница 18: ... 7 Press the Right arrowhead Press the Right arrowhead Press Key Press Key Press key 7 again ANTENNA TST Tx Level XX CHANNEL XXX Tx Level Increasing Tx Level Decreasing CHANNEL Increasing CHANNEL Decreasing Left corner displays 7 06 01 20 Press OK Press OK again PAGE SELECTION 01 Left corner display OK OE O1 8 1 7 If any of these steps failed please refer to Chapter 10 8 1 8 Perform visual check o...

Страница 19: ...the LCD will show a message which contains information of FA Final Adjustment status and 12NC 8 2 3 Follow the instructions as mentioned below Step Procedure Observation 1 Press Key 1 Press Key 1 again Key Without test 2 Press key 2 Audio loop local effect Press key 2 again LocalEffect XX XX XX XX XX Left corner displays 2 01 3 Press key 3 Audio loop test Speak to Mic and listen echo from Speaker ...

Страница 20: ...Digit 1 or 2 allowed L XXXX XX X SimLk XXXXX Sim lock Status Left corner display 8 07 9 Press Key 9 Product information Compare information with label printed on back case Press key 9 again PROD INFO XXXXXXXXX PN Number XXXXXXXX VY made in Le Mans SA made in Singapore EO made in Shenzhen Left corner displays 9 08 10 Press key 0 Press key 0 again ADC MEASURES XXXX XXXX XXXX XXXX Left corner display...

Страница 21: ...Melody Test vibrator Press Left again User Melody should be heard and vibrations felt Left corner displays 0C 15 Press the Right arrowhead Memory Test Press Right again MEMORY TEST XXXXXXXX XXXXXXXX RAM OK Left corner displays 0D 16 Press take Away button Press Green button again MANUAL TEST GOOD Left corner displays OF 17 Press Hang up button Press Red button again MANUAL TEST BAD Left corner dis...

Страница 22: ...r 19 Press Key Press Key Press key 7 again CHANNEL Increasing CHANNEL Decreasing Left corner displays 7 06 01 20 Press OK Press OK again PAGE SELECTION 01 Left corner display OK OE O1 8 2 4 If any of these steps failed functional please refer to Chapter 10 8 2 4 Perform visual check on battery connectors car kit connectors and casing If corrosion or deform swap the Board 8 2 5 Perform RF Chapter 8...

Страница 23: ...ned clearly 8 3 4 The following operations must be done Synchronization Registration Call set up from the mobile Voice loopback to check the sound quality Call release Call set up from tester Call release from tester 8 3 5 The following parameters must be checked in TCH loop mode Emission parameters Power level RMS phase error Peak phase error Frequency error Power ramping Timing Advance Reception...

Страница 24: ...le To be checked Voice loopback to check the sound quality To be checked Call release To be checked Call set up from tester To be checked Call release from tester To be checked Dualband handover To be checked Power level Measurements Power level X X X X RMS phase error X X X X High level Peak phase error X X X X Frequency error X X X X Power ramping X X X X Timing advance X X Power level X X X X R...

Страница 25: ...4 5 10 15 20 to 20 degrees Frequency Error 1 62 124 5 10 15 90 Hz to 90 Hz Power Ramping 1 62 124 5 10 15 Mask Modulation 1 62 124 5 10 15 Mask Switching Transients 1 62 124 5 10 15 Mask Timing Advance 1 62 124 5 10 15 1 00 bit Power Reading Output Power Average 1 62 124 Level 19 5 5 dBm 1 62 124 Level 15 13 3 dBm 1 62 124 Level 10 23 2 dBm 1 62 124 Level 5 33 2 dBm RECEPTION Rx Level 1 62 124 102...

Страница 26: ...0 5 10 0 to 5 degree Phase error Peak 0 5 10 20 to 20 degree Frequency Error 0 5 10 180 Hz to 180 Hz Power Ramping 0 5 10 Mask Modulation 0 5 10 Mask Switching Transients 0 5 10 Mask Timing Advance 0 5 10 1 00 bit Power reading Output Power Level 0 30 2 dBm Level 10 10 4 0 dBm Level 15 0 5 0 dBm RECEPTION Rx Level 512 700 885 102dbm 4 to 12 Rx Qual 102dbm 0 to 1 Rx Level 512 700 885 85dbm 21 to 29...

Страница 27: ...r socket Insert the Test production Card in the mobile plug a reference Battery with a multimeter added see picture for current measurement Plug the connector of the charger into the right socket at the base of the transceiver The battery symbol should indicate the state of charge Bars moving means the battery is being charged Steady means the battery is fully charged If the battery is totally dis...

Страница 28: ...he mobile is ON backlight activated the current measured must be 75 I mA 125 This measurement has to be operated during first seconds after switch on c Check Current_maximum Press on OK to activate Page selection Press the Key 1 and then OK to select Page 1 Press on Key 4 to select Antenna test Press on the left arrowhead of the Compass Key as much times as necessary to reach level 5 The mobile is...

Страница 29: ...process must be observed Ø Ensure about the W P capability of the mobile phone Ø Interrogate the customer regarding his operator registration Ø Check with the customer that all the needed parameters are stored in the phone memory a quick test has to be performed to check memory reliability Ø Perform a functional and a radio test of the mobile phone The W P Test procedure as to be performed only if...

Страница 30: ...rm a data transmission to the Internet Service Provider ISP and given by the operator ISP use either analogue or numeric interfaces to connect to the subscriber If the operator uses a digital interface but the phone number is set in the analogue area of the phone data connection will fail and vice versa The phone number is set as follows Login parameter This parameter is provided by the operator a...

Страница 31: ...operator and is set as follows Gateway parameter IP An IP address is used to recognize computers connected to a network It is made up of 4 3 digits 8 bits and separated by points Each computer has its own IP address For W P application IP address is used to access the gateway This parameter is provided by the operator and is set as follows Press OK to set the password Enter the password when a pas...

Страница 32: ...he location of the server eg WAP Philips com the port number optional if 80 and the access path eg glossair glossair htm The end user can use the operator s home page or set up another one in the mobile phone The URL can be set as follows 8 5 3 W P Application launch The phone is now ready to access to the W P Gateway Please launch the W P application to ensure it works properly 8 5 4 Memory relia...

Страница 33: ...scription does not allow W P access Server not responding Could be due to Bad IP address gateway parameter Internet server is not enabled Could be due to Bad IP address gateway parameter Not acceptable Could be due to Bad home page address URL An internal gateway error prevents the gateway from fulfilling your request Could be due to Bad home page address URL PROCEED http phone com Could be due to...

Страница 34: ...or testing purpose the help desk ASC NSC operator will have to ask the end user to test the phone in a well covered area minimum of 3 bars WAP phone è A WAP phone is mandatory in order to access W P services However the subscription is operator dependent Call barring è Call barring has to be cancelled menu outgoing data calls Hourglass icon è If the end user can see the transmitting icon after the...

Страница 35: ...LEMENT PROCEDURES During dismantlement and assembly operations an antistatic bracelet must be used 9 1 Dismantlement Procedure 9 1 1 Removing the battery Press on the top of the battery cover then push the cover in direction as indicated in diagram below in order to remove it Remove the battery by lifting both the bottom clip and the battery upward 1 and pushing it downward 2 9 1 2 Removing the fr...

Страница 36: ...ights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 9 1 3 Removing the CN label Insert a Scalpel or a Cutter on the rear cabinet to detach the CN label stick part from it 9 1 4 Removing the sub module Insert a screw driver between sub module and the rear cabinet and push on it Repeat the same on the opposite side Remove sub module from r...

Страница 37: ...eat the same for the opposite side Push on the LCD Bottom to remove this one 9 1 6 Removing the LCD Remove the LCD by taking it out from the LCD holder 9 1 7 Removing the earpiece Insert the screw driver between the gap of the earpiece and the LCD holder and tilt the screw driver in order to lift the earpiece Please note that the earpiece is attached to LCD holder with adhesive so only a small pre...

Страница 38: ... part is prohibited without the written consent of the copyright owner 9 1 9 Removing the antenna assembly Using a screw driver depress the attach antenna and at the same time pull it out from the other end 9 1 10 Disassembled parts in a glance 1 Front Casing 2 Keypad 3 Rear cabinet circled item is battery contact 4 Battery Cover 5 Antenna Assembly 6 LCD Holder Window Assembly 7 Earpiece Vibrator ...

Страница 39: ...ion in whole or in part is prohibited without the written consent of the copyright owner 9 2 Assembly Procedure 9 2 1 Attaching the polydome Remove the protective sheet Put the polydome in front of the two PCB holes and stick it on 9 2 2 Attaching the SIM holder Place the metal SIM holder over the shields middle and bottom and press it firmly so that the metal grips get closed on the PCB main boar...

Страница 40: ... consent of the copyright owner 9 2 3 Assembling LCD holder Check that the earpiece vibrator and LCD are attached to the LCD Holder Place the board on the LCD Holder slightly below the top of it Press and push the board to the top Check the Click The board should be fixed 9 2 4 Inserting antenna assembly Take an antenna assembly and insert it into the antenna hole at the top of the rear cabinet 9 ...

Страница 41: ...the top of the rear cabinet The LCD Module locks into the two top catches Once in position press the sub module against the rear cabinet Be careful CN label must be positioned on the rear cabinet and not below 9 2 6 Sticking the CN label part After rear cabinet attaching stick the CN label part on it with scalpel for example 9 2 7 Replacing the front cabinet Take a rubber keypad and line it on the...

Страница 42: ...ns Centre du Mans Service Repair Support VY V 640 120 2 Page 42 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner 9 3 Exploded view of the transceiver ...

Страница 43: ...t be found out then swap the board 10 2 Charge does not start or no detection of the charger refer to chapter 8 3 Check the charger contacts for dust or missing pins Check the mobile connector Remove the battery Check that both the connectors of the phone and those of the battery are not damaged Check the charger individually with a reference mobile If the charger works properly try to charge the ...

Страница 44: ...e the LCD Holder 10 7 Communication problems Sound quality can be checked in audio loop test sound distortion whistling echo If the mobile passes the radio tests successfully we can assume that the phone works properly The customer must check the coverage area of his network operator or that he does not use the phone in a radio shadow outside the coverage area in a tunnel or between tall buildings...

Страница 45: ...er Communications Centre du Mans Service Repair Support VY V 640 120 2 Page 45 of 45 Language EN Date 23 04 02 Ó PHILIPS ELECTRONICS N V 1999 VY V 640 All rights reserved Reproduction in whole or in part is prohibited without the written consent of the copyright owner ANNEX 1 ...

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